花岗岩的黑火药爆炸切割技术

本文介绍了爆炸切割与光面爆破的区别；系统阐述了石材切割技术方案选择、黑火药爆炸切割参数的确定、切割工艺、起爆技术及切割实例。     

Ceramics composites from iron ore tailings and blast furnace slag

The search for materials and methods capable of reducing human impacts on the environment is of utmost importance nowadays. This study's primary purpose was to analyze the technical feasibility of ceramic composites production utilizing Fundão Dam's Iron Ore Tailings (IOT), Blast Furnace Slag (BFS) from charcoal, and Foundry Sand (FS) as partial substitutes for the traditional raw materials – sand and clay – for application in building industry materials. The composites were molded in rectangular specimens and fired at temperatures of 900, 950, 1000, 1050, and 1200 °C. The developed materials were analyzed and characterized by X-Ray Diffraction (XRD), Scanning Electron Microscopy (SEM), Energy Dispersive Spectroscopy (EDS), Thermogravimetry (TGA), and Differential Thermal Analysis (DTA). The obtained materials had flexural strength modulus of up to 12.19 MPa, water absorption ranging from 2 to 22%, linear shrinkage ranging from 0.02 to 6.50%, and apparent density ranging from 2.03 to 1.63 g/cm³. The study of the internal structure formation process revealed the formation of amorphous structures in the composites. The results demonstrated that these waste materials may be jointly used in construction materials, contributing to the reduction of natural resource extraction, besides enabling their correct disposal, minimizing environmental impacts, and improving the life quality of the surrounding communities.     

Chromium-promoted preparation of forsterite refractory materials from ferronickel slag by microwave sintering

The chromium-promoted preparation of forsterite refractory materials from ferronickel slag was investigated by microwave sintering of the slag with the additions of sintered magnesia and 0–10 wt% chromium oxide (Cr₂O₃). The thermodynamic calculations revealed that the addition of Cr₂O₃ can promote the formations of spinel and liquid phase and maintain high content of forsterite below 1500 °C. The experimental results showed that there existed a stronger promoting effect of Cr₂O₃ additive on the properties of refractory materials in the microwave field than that in conventional sintering. It was attributed to the preferential formation and growth of spinel with stronger microwave absorption than other phases (e.g., enstatite), the existence of more forsterite, and the enhanced densification in association with the presence of more liquid phase at the same temperature. By microwave sintering of the mixture of ferronickel slag, 25 wt% sintered magnesia, and 4 wt% Cr₂O₃ at 1350 °C for 20 min, a superior refractory material with refractoriness of 1801 °C, thermal shock resistance of 6 times, bulk density of 2.97 g/cm³, apparent porosity of 1.4%, and compressive strength of 197 MPa was obtained. Compared with that prepared by conventional sintering at 1350 °C for 2 h, the refractoriness and thermal shock resistance were increased by 175 °C and 100%, respectively. The present study provided a novel method for preparing high-quality refractory materials from ferronickel slag and relevant industrial wastes.     

蒸压建材生产过程中钢渣安定性处理与活性化利用

钢渣安定性处理过程常常造成胶凝活性的损失。为此，本文利用改性助剂消除钢渣水化过程中产生的氢氧化物并生成胶凝产物，在蒸压建材的生产过程中实现钢渣安定性处理和游离氧化物的活性化利用，并避免单独处置钢渣造成的活性物质损失。研究表明，8%秸秆灰和3%磷酸二氢铵作为复合助剂制备的尾矿-钢渣蒸压试块体积稳定，抗压强度达24.0MPa。通过对蒸压样品游离氧化物消解率、化学结合水量及热重、XRD分析，得出钢渣安定性处理与活性化利用机制：硅质材料与钢渣中f-CaO水化生成的Ca(OH)₂结合迅速生成对体系力学强度有益的水化硅酸钙，避免因大量Ca(OH)₂积累造成体积膨胀；磷酸盐中的NH₄⁺、H₂PO₄^-与f-MgO结合生成磷酸铵镁及其他低溶度积复盐类矿物，进而消除因f-MgO水化生成Mg(OH)₂造成体积膨胀的隐患。试样在180℃蒸压4h后，f-CaO及f-MgO消解率分别可达86.28%、89.73%。本文将为利用钢渣大比例取代水泥和石灰生产蒸压建筑材料提供理论基础，对于提高钢渣利用率、减少碳排放具有重要价值。     

水电站大型竖井施工安全风险控制措施研究

竖井是大型水电工程中广泛采用的重要建筑物,但竖井的传统施工方法存在施工程序复杂、人工劳动强度大、施工效率不高等特点,同时还存在较大的安全风险。通过对杨房沟水电站大型竖井施工过程的研究,总结出精细化控制爆破、小溜渣井施工方式,同时也设计了一套用于运输的综合提升系统。采用上述创新方法不仅减少了繁琐的施工程序,降低了安全施工风险,而且大量采用机械化手段进一步提高了施工效率,确保了该工程竖井施工的安全风险可控。相关措施可为类似工程的竖井施工提供较好的借鉴作用。     

钢渣复合取代矿粉、砂和石用作混凝土掺合料与骨料及其性能分析

用风淬渣粉取代矿粉、电炉渣砂取代混合砂、电炉渣石取代碎石制备混凝土，分析了混凝土的内照射指数、外照射指数、f-CaO含量、沸煮膨胀值、比表面积、密度、含水率、容重、含泥量、泥块含量、坍落度、抗压强度及其化学组成、矿物组成与微观形貌，研究了钢渣的安全性与稳定性及风淬渣粉取代矿粉、电炉渣砂取代混合砂、电炉渣石取代碎石与钢渣复合取代矿粉、砂和石对混凝土性能的影响。结果表明，风淬渣粉、电炉渣砂和电炉渣石的安全性与稳定性满足国标要求，可用于混凝土。当风淬渣粉取代20wt%矿粉、电炉渣砂取代10wt%混合砂和电炉渣石取代20wt%碎石时，混凝土的性能最优。钢渣复合取代矿粉、砂和石的比例合适，可改善混凝土的界面结构密实度，尤其能提高混凝土养护后期的强度。     

基于热负荷自动调节的延迟焦化加热炉三点注汽量智能优化

针对国内某炼油厂延迟焦化加热炉三点注汽问题，采用热负荷自动调节的算法进行了研究。运用该模型方法，分析了三点注汽量对加热炉热负荷和炉管结焦系数的影响，发现三点注汽量的改变均会对热负荷和炉管结焦系数产生影响，主要表现为提高注汽量将会提高热负荷，同时降低结焦系数；第1点注汽量和第2点注汽量对热负荷和结焦系数的影响较强，第3点注汽量对热负荷和结焦系数的影响较弱。在实际操作中，加热炉中的结焦程度既不能太强也不能太弱，合适的结焦系数能够保证正常开工周期里炉管不结焦，也能保证瓦斯、注汽量等参数的合理分配。通过对热负荷、注汽量的智能分配，可得到不同原料油加工负荷条件下更加合理的装置运行方案。     

浮法玻璃熔窑火焰空间石油焦部分替代重油燃烧的数值模拟

针对浮法玻璃熔窑火焰空间建立模型并进行了数值模拟，在保证热值相同的前提下，对比研究了重油燃烧及将石油焦部分替代重油燃烧时的流场分布特征。结果表明，石油焦部分代替重油燃烧后，两种燃料可很好地混合燃烧，窑炉内温度制度基本不受影响；石油焦着火时间比重油长，两种燃料混合燃烧时平均着火点滞后于仅使用重油时，且燃烧路径更长，燃烧时产生了大量CO，整个火焰空间及烟气出口处NOx的平均排放量与仅使用重油相比降低了30.02%，NOx减排效果明显。     

应用M-MIVM预测含钛渣系组元活度

 在钢铁冶炼过程中,随着护炉钛材料和含钛铁矿石的应用,大量的含钛炉渣被生产出来。由于缺少多元含钛渣系的热力学数据,限制了钛资源综合利用技术的深入发展。因此,应用改进的分子相互作用体积模型(M-MIVM(FII)),预测了基础渣系Al₂O₃-CaO-SiO₂、FeO-MnO-SiO₂和含钛渣系FeO-MnO-TiO₂、FeO-SiO₂-TiO₂、MnO-SiO₂-TiO₂、Al₂O₃-CaO-FeO-TiO₂中各组元活度,并与试验值比较。结果表明,M-MIVM(FII)的预测值与试验值符合较好,6个体系总的平均相对误差为11%,该精度处于Turkdogan提出的30%以内的试验误差范围; M-MIVM(FII)在参数拟合与活度预测能力方面均优于MIVM,该模型对多元含钛熔渣体系组元活度具有更好的预测效果。在此基础上,应用M-MIVM(FII)预测Al₂O₃-CaO-SiO₂-TiO₂熔体中TiO₂活度,并分析其影响因素。结果表明,TiO₂活度预测值与试验值吻合良好,且随炉渣碱度、Al₂O₃含量的增加而降低,该规律与试验规律相一致。M-MIVM(FII)仅通过拟合子二元系活度或者直接由无限稀活度系数就能够预测多元熔体的热力学性质。     

Slag eye formation in single and dual bottom purged industrial steelmaking ladles

ABSTRACT

Argon gas is often injected from the bottom of the ladle during steel refining operations. The injected gas interacts with the liquid (metal and slag) bath and enhances the momentum, heat, and mass transfer rate in the melt. However, during these gas–liquid interactions, an opening of the slag layer called slag eye is formed, which exposes the molten metal surface to the atmosphere, which is generally undesirable. In the current work, a transient, three-dimensional mathematical model is used to study the turbulent gas–liquid interactions in single as well as dual bottom blown industrial steelmaking ladles. A Coupled Level Set Volume of Fluid (CLSVOF) model is used for tracking the steel-argon, steel-slag, and argon-slag interfaces, from which the slag-eye area has been predicted. It is found that the inlet gas purging rate, melt height, slag layer thickness, angular and radial positions of the gas inlets affect the slag opening area. Non-dimensional empirical correlations are proposed to predict the slag opening area in both single as well as dual purged ladles, using non-linear regression analysis.