Spreading and Curing Behaviors of a Thermosetting Droplet-Silicone on a Heated Surface

Thermosetting materials are widely used as encapsulation in the electrical packaging to protect the core electronic components from external force, moisture, dust, and other factors. However, the spreading and curing behaviors of such kind of fluid on a heated surface have been rarely explored. In this study, we experimentally and numerically investigated the spreading and curing behaviors of the silicone(OE6550 A/B, which is widely used in the light-emitting diode packaging) droplet with diameter of ～2.2 mm on a heated surface with temperature ranging from 25 ℃ to 250 ℃. For the experiments, we established a setup with high-speed camera and heating unit to capture the fast spreading process of the silicone droplet on the heated surface. For the numerical simulation, we built a viscosity model of the silicone by using the Kiuna's model and combined the viscosity model with the Volume of Fluid(VOF) model by the User Defined Function(UDF) method. The results show that the surface temperature significantly affected the spreading behaviors of the silicone droplet since it determines the temperature and viscosity distribution inside the droplet. For surface temperature varied from 25 ℃ to 250 ℃, the final contact radius changed from ～2.95 mm to ～1.78 mm and the total spreading time changed from ～511 s to ～0.15 s. By further analyzing the viscosity evolution of the droplet, we found that the decreasing of the total spreading time was caused by the decrease of the viscosity under high surface temperature at initial spreading stage, while the reduction of the final contact radius was caused by the curing of the precursor film. This study supplies a strategy to tuning the spreading and curing behavior of silicone by imposing high surface temperature, which is of great importance to the electronic packaging.     

Improved compatibility of PET/HDPE blend by using GMA grafted thermoplastic elastomer

ABSTRACT

Herein, graft-modified ethylene-1-octene copolymer (POE-g-GMA) and styrene-butadiene-styrene triblock copolymer (SBS-g-GMA) were found to be excellent reactive compatibilizers for immiscible poly(ethylene terephthalate) (PET)/high-density polyethylene (HDPE) blends via in-situ reaction compatibilization. With increase in compatibilizer amount, uniform phase morphology was observed in all the blends. Thus, exhibiting enhanced mechanical properties, especially, the notched Izod impact strength. In comparison with SBS-g-GMA, compatibilizer POE-g-GMA demonstrated greater impact on the compatibility. The addition of 15% POE-g-GMA produced blends with best mechanical properties. Besides, both POE-g-GMA and SBS-g-GMA enhanced the melt viscosity of PET/HDPE blends.     

New ways to improve the damping properties in high‐performance thermoplastic vulcanizates

The incorporation of viscoelastic materials represents an effective strategy to reduce the vibratory level of structural components. Thermoplastic vulcanizates (TPVs) are a special type of viscoelastic material that combines the elastomeric properties of rubbers with the easy processing of thermoplastics. In the present work, we propose innovative ways to improve the damping properties of high‐performance TPVs by using rubbers with carboxylic functionalities. For that, TPVs from physical blends of carboxylated hydrogenated acrylonitrile butadiene rubber (XHNBR) and polyamide 6 (PA6) were prepared. The chain dynamics of different mixed crosslink systems containing peroxide, metal oxides and hindered phenolic antioxidants were investigated in order to find the most suitable strategy to design a high‐performance TPV system with upgraded damping properties. The results indicate that the damping performance of the TPV system can be tailored by controlling the type and magnitude of the bonding interactions between the mixed crosslink system and the XHNBR rubber phase. Therefore, this study demonstrates the potential of TPV systems containing carboxylic rubbers as high‐performance damping materials. © 2020 Society of Chemical Industry     

Thermoplastic and low dielectric constants polyimides based on BPADA-BAPP

ABSTRACT

The thermoplastic and low dielectric constants polyimides were introduced. The polyimides were prepared by pyromellitic dianhydride (PMDA) or 4,4?-(4,4?-Isopropylidenediphenoxy)diphthalic anhydride (BPADA) as anhydride monomer and 4,4?-oxydianiline (ODA) or 2,2-bis(4-(4-aminephenoxy)phenyl)propane (BAPP) as amine monomer. The polyimides were well characterized by FT-IR, thermogravimetric analysis, dynamic thermomechanical analysis, dielectric measurement, and tensile test. The dielectric constants were 2.32–2.95 compared with 3.10 of ODA-PMDA polyimide, while partly polyimides were thermoplastic. The results indicated anhydride monomers, containing lateral methyl groups, made polyimides become thermoplastic. The results of molecular simulations via Materials Studio also proved this conclusion.     

A novel bio‐based phthalonitrile resin derived from catechin: synthesis and comparison of curing behavior with petroleum‐based counterpart

The development of bio‐based thermosetting resins with good thermal stability can potentially afford sustainable polymers as replacements for petroleum‐based polymers. We report a practical route to a novel catechin‐based phthalonitrile resin precursor (CA‐Ph), which contains free phenolic hydroxyl groups that result in ‘self‐curing’ at elevated temperatures to afford a thermostable polymer. Comparison of the performance of this CA‐Ph resin with that of a conventional petroleum‐based bisphenol A phthalonitrile resin (BPA‐Ph; containing 5 wt% of the curing agent 4,4′‐diaminodiphenylsulfone) revealed that CA‐Ph exhibits a lower melting point and curing temperature. Cured CA‐Ph resin retains 95% of its weight at 520 °C under a nitrogen atmosphere, which compares favorably with results obtained for BPA‐Ph resin that retains 95% of its weight at a lower temperature of 484 °C. Kinetic results indicated that the curing reactions of both CA‐Ph and BPA‐Ph systems follow an autocatalytic mechanism. These results suggest that catechin is a useful bio‐based feedstock for the preparation of self‐curing and thermally stable phthalonitrile resins for advanced technological applications. © 2017 Society of Chemical Industry     

3D打印连续纤维复合材料丝材的成形规律

针对3D打印连续纤维增强热塑性树脂复合材料,研究了热塑性树脂在螺杆挤出过程中的流动机理和在纤维界面的浸渍行为,揭示了螺杆转速和牵引速度对复合丝材成形直径和纤维含量的影响规律。提出使用实际浸渍时间和理论完全浸渍时间来共同表征树脂对纤维的浸渍程度,观察复合丝材断面的形貌可知,高浸渍程度的丝材内部空隙较少,树脂和纤维结合更紧密。进行3D打印成形测试,当丝材的浸渍程度从17.25%提高到40.02%,样件的拉伸强度可从132 MPa提高到160 MPa,提高约21%。对样件进行动态力学性能分析(DMA)测试,试验结果表明浸渍程度高的复合材料成形件具有高的存储模量和损耗模量,表明其纤维和基体间的界面结合程度得到了提高和改善。     

不同紫外波长对热塑性淀粉塑料表面的光交联改性研究

为有效提高热塑性淀粉塑料（TPS）的力学和耐水性能，本文提出用不同波长的紫外光照的方法来实现TPS表面的光交联改性。将光引发剂2,4,6?三甲基苯甲酰基二苯基氧化膦（TPO）的乙醇溶液涂覆于TPS表面后进行紫外光照射，研究了不同紫外光波长（254、308、365 nm）对TPS交联度、力学性能、动态力学性能、耐水性和吸湿性的影响。结果表明，与254 nm和365 nm紫外光照后的样品相比，308 nm光照后TPS样品的拉伸、弯曲和冲击强度最大，分别为4.1 MPa，2.7 MPa和96.8 kJ/m²;TPS中淀粉富集区的玻璃化转变温度（T_α）、甘油富集区的玻璃化转变温度（T_β）分别达最高为-37.48 ℃和50.32 ℃，表面接触角最大为75 °，吸水性能也得到显著改善，交联度结果证实此时形成了最佳的交联结构。     

Crystallization-Directed Anisotropic Electroactuation in Selectively Solvated Olefinic Thermoplastic Elastomers: A Thermal and (Electro)Mechanical Property Study

Dielectric elastomers (DEs), a class of soft electroactive polymers that change size upon exposure to an external electric field, constitute an increasingly important class of stimuli-responsive polymers due primarily to their large actuation strains, facile and low-cost fabrication, scalability, and mechanical robustness. Unless purposefully constrained, most DEs exhibit isotropic actuation wherein size changes are the same in all actuation directions. Previous studies of DEs containing oriented, stiff fibers have demonstrated, however, that anisotropic actuation along a designated direction is more electromechanically efficient since this design eliminates energy expended in nonessential directions. To identify an alternative, supramolecular-level route to anisotropic electroactuation, we investigate the thermal and mechanical properties of novel thermoplastic elastomer gels composed of a selectively solvated olefinic block copolymer that not only microphase-separates but also crystallizes upon cooling from the solution state. While these materials possess remarkable mechanical attributes (e.g., giant strains in excess of 4000%), their ability to be strain-conditioned enables huge anisotropic actuation levels, measured to be greater than 30 from the ratio of orthogonal actuation strains. This work establishes that crystallization-induced anisotropic actuation can be achieved with these DEs.