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1.
In the present investigation, systematic grinding experiments were conducted in a laboratory ball mill to determine the breakage properties of low-grade PGE bearing chromite ore. The population balance modeling technique was used to study the breakage parameters such as primary breakage distribution (Bi, j) and the specific rates of breakage (Si). The breakage and selection function values were determined for six feed sizes. The results stated that the breakage follows the first-order grinding kinetics for all the feed sizes. It was observed that the coarser feed sizes exhibit higher selection function values than the finer feed size. Further, an artificial neural network was used to predict breakage characteristics of low-grade PGE bearing chromite ore. The predicted results obtained from the neural network modeling were close to the experimental results with a correlation of determination R2 = 0.99 for both product size and selection function.  相似文献   
2.
针对于一些选矿厂矿石粒级分布不均匀,含水量波动较大,多振动给料机给矿反馈大时滞以及时滞不稳定的问题,设计开发基于大间隔采样积分控制及模糊PID恒定给矿控制系统,实现磨机给矿量的恒定控制。系统运行可靠,抗干扰能力强,提高了设备的自动化水平和磨机的生产效率。  相似文献   
3.
为解决平面二次环面蜗杆数控磨床加工中出现形位超差和精度不足的问题,通过研究磨床的整体结构和转台工况确定了扇形静压转台的主体结构方案和设计参数,通过理论计算推导出承载力与位移率和面积比的关系和刚度与压力比与面积比的关系,根据面积比最优计算得到油垫的承载力和刚度,并利用FLUENT软件分别对口字型和工字型油腔结构的油垫进行流体力学仿真分析,证明计算得到的油腔尺寸参数可以使转台产生足够的承载力,满足磨床设计要求,分析了矩形油垫中不同的油腔内部结构,得到口字型油腔结构比工字型油腔结构产生的更大承载能力且承载更均匀,油腔内部无内壁阻隔更适合于静压油腔选型的结论。  相似文献   
4.
5.
Ceramic materials have tremendous demand in manufacturing sectors. However, poor machinability impedes their widespread applications on an industrial scale. BK-7 falls in the same category and is normally processed by ultrasonic machining. But nowadays rotary ultrasonic machining is overtaking the ultrasonic machining for processing difficult to cut materials because of its superlative material removal mechanism. Current study aims to improve the surface quality of BK7 by studying the effect of input factors on surface roughness during rotary ultrasonic machining. Response surface methodology has been used to observe the effect of input variables ― spindle speed, feed rate and ultrasonic power ― on surface roughness (SR). Thereafter, central composite design was employed to estimate the regression coefficients of quadratic model for surface roughness. Fitness of developed quadratic model was checked by ANOVA test, which also revealed that all the model terms of input factors were significant except feed and speed interaction. Feed has the maximum impact over surface roughness descended by moderate impact of power and spindle speed. The study was further reinforced on observing the surface integrity of processed surfaces using scanning electron microscopic images. Mixed flow of material was observed to occur at lower feed rate and higher levels of rpm and ultrasonic power.  相似文献   
6.
Grinding processes can be optimized by simulating the influence of individual grains on process forces and surface topographies. However, the process results are significantly influenced by tool wear. Simulating this effect allows, e.g., the prediction of necessary tool changes when manufacturing large forming tools. Therefore, a new point-based approach for modeling arbitrarily shaped grains in different states of tool wear was developed. Based on a small amount of representative wear investigations, a flexible tool model was defined, which can be used for various tool shapes without further experiments. This model can be applied for grinding processes with varying engagement situations.  相似文献   
7.
随着易选矿石的逐步枯竭,低品位、嵌布粒度细等难选矿石的开发利用已成必然趋势。目前,矿物加工已经从实践生产阶段发展到了理论研究指导实践生产的阶段,因此具有分辨率高、信息量大、灵敏快速以及样品用量少等特点的矿物表层研究方法来支撑理论研究是必不可少的。飞行时间二次离子质谱法(TOF-SIMS)是近年来在矿物加工中使用较多的一种矿物表面化学分析方法,具有表面质谱、化学成像、深度剖析、快速灵敏及数据精准的优点,因此总结归纳了近年来TOF-SIMS在矿物加工中应用取得的成果,以期为学者提供可靠的理论依据及技术支持。  相似文献   
8.
This paper discusses the effects of the grinding-induced cyclic heating on the properties of the hardened layer in a plunge cylindrical grinding process on the high strength steel EN26. It was found that a multi-pass grinding brings about a uniform and continuous hardened layer along the circumference of the cylindrical workpiece. An increase of the number of grinding passes, leads to a thicker layer of hardening, a larger compressive residual stress and a deeper plastic deformation zone. Within the plastic deformation zone, the martensitic grains are refined by the thermo-mechanical loading, giving rise to a hardness of 12.5% higher than that from a conventional martensitic transformation. The coupled effects of heat accumulation and wheel wear in the multi-pass grinding are the main causes for the thickening of the hardened layer. A too small infeed per workpiece revolution would result in insufficient grinding heat, and in turn, bring about an undesirable tempered hardened layer and a reduction of its hardness.  相似文献   
9.
Spray quality is the critical factor which decides the efficacy of Small Quantity Lubrication (SQL) technology in a high specific energy involved machining process like grinding. Yet, the understanding about spray quality, the actual process mechanics and its effect on machining performance is inadequate. The present work is an attempt to establish a correlation between the spray input variables, quality of the spray and machining performance of SQL grinding through modelling and experiments. Using computational fluid dynamic techniques, the variation of droplet size, droplet velocity, number of droplets and heat transfer coefficient have been analysed at different input parameters and the computed trends have been verified and validated. CFD modelling of spray indicates that it is possible to produce aerosol medium with high heat dissipation ability at moderately high air pressure and low flow rate. It also shows that any increase in atomising air pressure favourably leads to notable increase in wetting area and also results in substantial enhancement in heat dissipation ability. Reduction of residual stress is thus remarkably good. On the other hand, grinding fluid flow rate, if increased, offers significantly better lubricity and reduces the grinding force which also reduces tensile residual stress. Short spell grinding test results are found to be in good agreement with CFD results.  相似文献   
10.
It is well-known that lab tests on wear-rate of grinding media cannot precisely represent its industrial performance due to complex grinding conditions. Nevertheless the lab data provides reference to the industrial data. Therefore, a reproducible test method on wear-rate in lab is necessary.By providing detailed data, this paper challenges the traditional wear-rate testing methods. Two commonly used methods on wear-rate test, self-wear in water and grinding with mineral slurry, are respectively employed. However, obvious fluctuation of wear-rate/time curves indicates neither of the two normal methods is reliable.This paper introduces a wear-rate testing method on lab scale which combines self-wear in water and grinding with mineral slurry. By this method, some repeatable wear-rate/time curves are displayed after a few hours. The mechanism will be discussed in detail in this paper.  相似文献   
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