An integrated approach for aircraft turbofan engine fault detection based on data mining techniques

The present study proposes an algorithm for fault detection in terms of condition‐based maintenance with data mining techniques. The proposed algorithm is applied on an aircraft turbofan engine using flight data and consists of two main sections. In the first section, the relationship between engine exhaust gas temperature (EGT) as the main engine health monitoring criterion and other operational and environmental parameters of the engine was modelled using the data‐driven models. In the second section, a data set including EGT residuals, that is, the difference between the actual EGT of the system and the EGT estimated by the developed model in the health conditions of the engine, was created. Finally, faults occurring in each flight were detected based on the identification of abnormal events by a one‐class support vector machine trained by the health condition EGT residual data set. The results indicated that the proposed algorithm was an effective approach for inspecting aircraft engine conditions and detecting faults, with no need for technical knowledge on the interior characteristics of the aircraft engine.     

机盖外板拉伸模排气孔对成形质量的影响

由于汽车造型有着各种突出的棱线,在拉伸模的冲压过程中,板料和上、下模的各个棱线接触,在型腔内部形成形状各异的密闭空间。如果在上下模闭合时,模具排气不通畅,密闭空间内的空气会对产品造成不可恢复的鼓包或凹坑,此缺陷严重影响了整车的外观品质。通过成形性分析,查看各个气腔的形成过程,并通过推理、计算空气在排气孔处的排气速度,从而得出在不产生面品缺陷时的排气孔所应有的数量及大小,使整车SE阶段及模具设计阶段有效预防,避免后期无法增加排气孔的尴尬情况。     

某船用柴油机排气管路流-固耦合计算与保温效果研究

对某船用柴油机排气管路的流动与传热过程开展流-固耦合仿真分析。结果表明:受排气管路结构影响，管内流动方向和流速发生变化，局部区域产生明显的回流现象；排气管路外表面温度分布差异较大，平均温度高达534 ℃。为达到柴油机安全设计要求，在排气管路外壁敷设保温材料。分析结果表明:气凝胶纳米材料的保温效果优于硅酸铝纤维材料，在相同的运行条件和使用要求下，气凝胶纳米材料的敷设厚度更薄。     

发动机尾气余热驱动的吸附式空调系统仿真与测试

针对在高太阳辐射地区，柴油车驾驶室内使用车载空调会增加车辆发动机的耗油量、降低柴油车经济效益的问题，搭建了一套由发动机尾气余热驱动的吸附式车载空调系统。系统由填充有氯化钙/氯化锰/硫化膨胀石墨复合吸附剂的吸附床、蒸发器、冷凝器、储液罐和阀门组成，使用氨作为制冷剂，利用车辆在行驶时接触到的自然风为吸附床冷却，在发动机尾气余热的驱动下，为驾驶室内提供连续的制冷效果。结合仿真和实验测试，对所设计系统的制冷性能进行了分析，仿真结果表明，系统最优循环时间为45 min，系统的理论平均制冷功率可达3.5 kW以上，系统COP处于0.2~0.25之间。实验结果表明，在230℃的尾气温度条件下，系统能产生3 kW的平均制冷量。在40℃环境温度条件下，系统在蒸发器进出口处的平均温差为6.5℃，平均制冷量为3.2 kW。     

CO2 abatement and CH4 recovery at vehicle exhausts: Comparison and characterization of Ru powder and pellet catalysts

The catalytic conversion of CO₂ to CH₄ (Sabatier reaction) has been studied to develop an after-treatment process at vehicles exhausts. Three different formulations of Ru commercial catalysts, two in powder and one in pellets shape, were tested and characterized by means of X-ray powder diffraction, scanning electron microscopy (SEM-EDX), N₂ adsorption at −196 °C and temperature-programmed reduction (TPR).Experimental results show a high CO₂ conversion (X_CO2 = 0.96 @ T = 280 °C) for one powder catalyst formulation whereas the other one has maximum CO₂ conversion = 0.69. In both cases a high CH₄ selectivity is measured. High CO₂ conversion (X_CO2 = 0.92 @ T = 300 °C) is obtained also with pellet catalysts but only at lower GHSV values. The different behavior of the catalysts was ascribed to the different physicochemical properties and the key parameters for the application development of the process were identified. In particular, the possibility to use pellets or monolithic reactors, thus minimizing the pressure drops in the reactor, makes possible a commercial application in the treatment of vehicles exhausts.     

水热晶化法制备RhCeZrLaNdOx催化剂及其性能研究

采用水热晶化法一步制备了RhCeZrLaNdOx系列催化剂，测定其比表面积、储氧量和还原温度等性能参数，并进行结构和形貌表征，研究了制备过程中水热晶化温度和时间、表面活性剂等条件对催化剂性能、结构和形貌的影响。结果表明，以月桂酸作为表面活性剂，在160℃水热晶化4 h制备的催化剂具有较大的比表面积、较高的储氧量和较低的还原温度，微观结构为四方相的固溶体纳米颗粒。与传统浸渍法制备的Rh/CeZrLaNdOx催化剂比较，水热晶化法制备的催化剂对CO还原NO具有更好的低温催化活性。     

某型柴油机排烟温度异常故障排查与分析

针对某油船主推进柴油机排烟温度异常升高的故障,从引起柴油机排烟温度异常升高的可能因素着手进行排查.结果表明:排烟波纹管内衬套开裂脱落,堵塞排烟管是导致排烟温度异常升高的直接原因.指出:案例中的这个因素虽比较少见,但还是有迹可循;可为船舶柴油机的使用管理与维修实践提供一定借鉴.     

高等级生物安全实验室通风空调系统冗余设计原则探讨

对比分析了国内外标准有关高等级生物安全实验室通风空调系统冗余设计的要求。结合我国已有高等级生物安全实验室,重点分析了送风机、排风机、排风高效过滤器冗余设计的具体实施形式和存在的问题,给出了冗余设计原则建议。     

漆包机烘炉加热失效原因探究及处理

针对漆包机烘炉加热失效形式及产生原因,进行了深入的研究和分析。结果表明,影响烘炉加热失效的主要原因是加热管损坏及装配异常、催化剂表面粘有金属化合物等颗粒杂质、排废风机转速设定不合理,并对加热管、催化剂、排废风机提出了合理实用的技术措施,为降低烘炉加热失效提高加热效果提供帮助。     

排风扇前盖注射模设计

分析了排风扇前盖塑件的工艺特点,介绍了排风扇前盖注射成型模结构及模具的工作过程。