Influence of Ni/Co binders and Mo2C on the microstructure evolution and mechanical properties of (Ti0.93W0.07)C–based cermets

In this research, solid–solution powder of (Ti_0.93W_0.07)C was synthesized by high–energy ball mill method followed by carbothermal reduction process. Subsequently, the acquired powder was blended with Ni/Co and Mo₂C secondary carbide, and sintered under the optimized temperature (1510?°C) for 1?h to produce the modulated cermets. A typical core–rim structure formation with solid–solution phases was confirmed by backscattered electrons studies using a Field Emission electron scanning microscope. The hardness of the synthesized cermets was enhanced by increasing the specific amount of Mo₂C. The acquired results demonstrate that the binder type has a prominent influence on the microstructure and hardness of the prepared cermets. The hardness of (Ti_0.93W_0.07)C–xMo₂C–Ni cermet increased ~ 9%, when nickel was partially substituted by cobalt.     

Fabrication of SiC whisker-reinforced SiC ceramic matrix composites based on 3D printing and chemical vapor infiltration technology

Spray drying, binder jetting and chemical vapor infiltration (CVI) were used in combination for the first time to fabricate SiC whisker-reinforced SiC ceramic matrix composites (SiC_W/SiC). Granulated needle-shaped SiC_W was spray dried into SiC_W spherical particles to increase flowability and thereby increase printability. Then, binder jetting was employed to print a novel SiC_W preform with two-stage pores using the SiC_W spherical particles. The subsequent CVI technology produced pure, dense, and continuous SiC matrix with high modulus and strength. Consequently, SiC_W/SiC with appropriate mechanical properties was obtained. Finally, the challenges of the novel method and the ways to improve the mechanical properties of SiC_W/SiC are discussed.     

Binder jetting additive manufacturing of aluminum nitride components

In this work, we report on the novel fabrication of aluminum nitride (AlN) components using Binder Jetting (BJT) additive manufacturing (AM). The AlN constructs were subjected to post-fabrication thermal treatment by hot isostatic pressing (HIPing) for 8 hours at a pressure of 206 MPa and temperature of 1900 °C. This treatment resulted in a 60.1% relative density maximum densification for AlN. The BJT printed AlN specimens were analyzed using various characterization techniques. The purity, microstructure, and polycrystallinity of the AlN phase formed were confirmed by techniques that included x-ray diffraction (XRD), scanning electron microscopy (SEM) coupled with energy dispersive spectroscopy (EDS), and high-resolution transmission electron microscopy (HRTEM). Second harmonic generation (SHG) microscopy showed polarization dependence and second harmonic signal at 470 nm, indicating the potential to produce thermal and optical-mechanical devices. Mechanical properties obtained by nanoindentation resulted in an elastic modulus of ~251 GPa when measured in fully dense, contiguous crystalline regions, corresponding to an apparent, porous bulk stiffness of ~90 GPa for the final, 60.1 % dense products. Finally, the laser flash method (LFM) was used to measure the thermal conductivity of the material as a function of temperature resulting in values from 4.82 W/mK to 3.17 W/mK for the temperature range from 23 °C to 500 °C, respectively.     

Effect of microwave power irradiation on TiO2 nano-structures and binder free paste screen printed dye sensitized solar cells

Titanium dioxide (TiO₂) nanostructures (nanorods and nanoparticles) were prepared using a low-cost microwave irradiation method from a polyol medium of glycerol. Titanium glycerolate and TiO₂ powders were obtained in the glycerol medium for the first time with four different power densities (240?W, 480?W, 720?W, 960?W) of irradiation using a domestic microwave oven of 2.45?GHz, to understand the impact of power on morphology tuning. The structural and morphological features of the titanium glycerolate and TiO₂ powders were characterized by X-ray diffraction (XRD), field emission scanning electron microscopy (FESEM) and Raman spectra analysis. The TiO₂ was successfully used in the fabrication of photovoltaic devices and as a proof-of-concept binder free paste was prepared and successfully employed for photo-anode using screen printing on the fluorine-doped tin oxide substrate.     

Improving the properties of binder jetted ceramics via nanoparticle dispersion infiltration

To improve the dimensional accuracy, surface quality, and mechanical properties of binder jet additive manufactured ceramic parts, in this work, nanozirconia dispersion and binder were used to prepare a jet solution to investigate the effect of nanozirconia content of the jet solution on the properties of zirconia ceramic green and sintered bodies. When the nanozirconia content of the jet solution increased from 0 to 20 wt%, the forming precision of the zirconia ceramic green bodies improved, the surface roughness decreased, and the density increased. After sintering at 1400 °C for 2 h, linear shrinkage along the height, width, and length of the zirconia ceramics decreased by 6.27%, 10.20%, and 5.45%, respectively, while the surface roughness decreased by 42.87%, and the bending strength increased by 145.60%. With increasing nanozirconia content of the jet solution, the spreading and infiltration distance of the jetted solution in the powder layer decreased, the thickness of the deposition layer of nanozirconia on the surface of the zirconia particles in the powder layer increased, and the pore size of the powder layer decreased significantly. This increased the density of the green bodies; thus, improving the sintering properties of the zirconia ceramics.     

Binder free and high performance of sputtered tungsten nitride thin film electrode for supercapacitor device

Here, we demonstrates the fabrication of binder free and very efficient supercapacitor electrode based on tungsten nitride (W₂N) thin film on stainless steel (SS) substrate using reactive sputtering technique. W₂N thin film as a working electrode exhibits high specific capacitance (163 F g⁻¹ at 0.5 mA cm⁻² in 1 M H₂SO₄) along with excellent cycling stability. The binder free symmetric supercapacitor (W₂N||W₂N) device delivers a high specific capacitance (80 Fg^-1) and long life span (90.46% capacitance retention after 10,000 cycles) along with high energy (12.92 Whkg⁻¹) and power (∼674 kWkg⁻¹ at 9.36 Whkg⁻¹) densities. These observed excellent electrochemical performances of the present W₂N thin film based supercapacitor device, recommend it as a potential candidate for energy storage applications.     

Melt granulation in fluidized bed: a comparative study of spray-on versus in situ procedure

Objective: The aim of this study was to investigate the influence of process parameters, binder content and binder addition method on characteristics of the granules obtained by melt granulation (MG) in fluidized bed.

Methods: Spray-on experiments were performed according to 2³ full factorial design. The effect of binder content, molten binder feed rate, and spray air pressure on granule size and size distribution, granule shape, ?owability and drug release rate was investigated. In the in situ experiments, the influence of binder particle size and binder content was evaluated. Solid-state characterization was performed by means of differential scanning calorimetry, X-ray powder diffraction and Fourier transform infrared spectroscopy.

Results: Size of the granules obtained by spray-on procedure was significantly influenced by binder content and spray air pressure, while the width of particle size distribution was mainly affected by binder feed rate. Spray air pressure showed the most significant influence on granule shape. It was shown that smooth and spherical particles with good flow properties may be obtained by both procedures, spray-on and in situ MG. The results obtained indicated the influence of agglomeration mechanism on granule sphericity, with higher degree of granule sphericity observed when immersion and layering was the dominant mechanism. Paracetamol release from granulates was very rapid, but after compression of the granules into tablets, drug release was considerably slower. Solid-state analysis confirmed that the physical form of the granulate components remained unaffected after the MG process.

Conclusion: The results presented indicate that MG in fluidized bed could be a good alternative to conventional granulation techniques.     

Thermomechanical properties of bitumen modified with crumb tire rubber and polymeric additives

In this paper, the influence of some additives on the rheological and technological properties of crumb rubber modified binders has been studied. The research has been mainly focused on the degree of bitumen modification, measured as the improvement of the mechanical properties, produced by the additives used, and the storage stability of these binders at high temperature. The experimental results obtained reveal that all the polymeric additives used yield an improvement in both rheological and technological properties of the binder. The storage instability of these binders has been associated to sedimentation processes of insoluble CR particles that strongly influence the mechanical properties of the binder. The additives and processing conditions selected in this study do not completely prevent problems associated with the poor stability of CRMBs during storage at high temperature. Nevertheless, the use of polyoctenamer, FT-wax or SBS-containing additives improves CRMB stability. In this sense, similar loss tangent values were found before and after hot storage of these binders.     

用粘结剂处理工艺制备高性能预混粉

FLOMET工艺是一种用粘结剂处理预混粉的技术,是指用固态有机粘结剂将细小的石墨、金属添加剂及润滑剂颗粒粘结在较粗的铁粉颗粒上.和常规预混粉相比,粘结剂处理预混粉的主要好处是,流动性好,可提高生产率与零件的一致性,以及较小的扬尘与无偏析.这些特性都使粘结剂处理的预混粉适合于生产高性能粉末冶金制品,以及其他各种需要优异充填特性的预混粉的场合.QMP在20世纪90年代中期提出了一系列粘结剂处理的预混粉.此后,一直为改进这类预混粉的性能和开发能用于特殊用途的粘结剂处理预混粉进行不懈的努力.本文回顾了粘结剂处理材料的物理性能.特别关注的是这些材料的生产工艺特性.     

A high performance direct borohydride fuel cell employing cross-linked chitosan membrane

A cross-linked chitosan (CCS) membrane has been prepared by a solution casting method using sulfuric acid as cross-linking agent. The CCS membrane was used as the polymer electrolyte and separator in a direct borohydride fuel cell (DBFC). Ionic conductivity and borohydride crossover rate have been measured for the CCS membrane. The DBFC used in this study employed nickel-based composite as anode catalyst and Nafion^® as anode binder. The power performance of the CCS membrane-based DBFC was compared with a similar DBFC employing Nafion^® 212 (N212) membrane as electrolyte /separator. The CCS membrane-based DBFC exhibited better power performance as compared to N212 membrane-based DBFC. Encouraged by this result, chitosan chemical hydrogel (CCH) was prepared and used as binder for anode catalysts. A DBFC comprising CCS membrane and CCH as anode binder was studied and found to exhibit even better power performance at all temperatures in this study. A maximum peak power density of 450 mW cm⁻² was observed at 60 ?C for DBFC employing CCS membrane and CCH binder-based anode. The chitosan-based DBFC was operated continuously for 100 h and its performance stability was recorded.