Cleaning of viscous drops on a flat inclined surface using gravity-driven film flows

We investigate the fluid mechanics of cleaning viscous drops attached to a flat inclined surface using thin gravity-driven film flows. We focus on the case where the drop cannot be detached either partially or completely from the surface by the mechanical forces exerted by the cleaning fluid on the drop surface. Instead a convective mass transfer establishes across the drop–film interface and the fluid in the drop dissolves into the cleaning film flow, which then transports it away. The characteristic time scale of dissolution is much longer than the advection time scale in the film flow. Thus, the shape and size of the drop can be considered as quasi-steady. To assess the impact of the shape and size of the drop on the velocity of the cleaning fluid, we have developed a novel experimental technique based on particle image velocimetry. We show the velocity distribution at the film surface in the situations both where the film is flowing over a smooth surface, and where it is perturbed by a solid obstacle representing a very viscous drop. We find that at intermediate Reynolds numbers the acceleration of the starting film is overestimated by a plane model using the lubrication approximation. In the perturbed case, the streamwise velocity is strongly affected by the presence of the obstacle. The upstream propagation of the disturbance is limited, but the disturbance extends downstream for distances larger than 10 obstacle diameters. Laterally, we observe small disturbances in both the streamwise and lateral velocities, owing to stationary capillary waves. The flow also exhibits a complex three-dimensional converging pattern immediately below the obstacle.     

A comparison of local phosphorescence detection and fluid dynamic gauging methods for studying the removal of cohesive fouling layers: Effect of layer roughness

The performance of industrial cleaning in place (CIP) procedures is critically important for food manufacture. CIP has yet to be optimised for many processes, in part since the mechanisms involved in cleaning are not fully understood. Laboratory tests have an important role in guiding industrial trials, and this paper introduces and compares two experimental techniques developed for studying CIP mechanisms: local phosphorescence detection (LPD), and scanning fluid dynamic gauging (sFDG).To illustrate the comparison, each technique is used to investigate the influence of soil topology on the cleaning of pre-gelatinised starch-based layers from stainless steel (SS 316) substrates by aqueous NaOH solutions at ambient temperature. The roughness of the soil surface is varied by incorporating zinc sulphide particles with different particle size distributions (range 1–80 μm) into the starch suspensions. The soil roughness increased with the use of larger particles, increasing the 3D arithmetic mean roughness (S_a) of the dry layers (range 0.37–3.33 μm). Rough layers were cleaned more readily than those containing small inclusions, with a good correlation between the cleaning rates observed during LPD and FDG measurements. The LPD technique, which is an instrumented CIP test, gives a better indication of the cleaning time, while sFDG measurements provide further insight into the removal mechanisms.     

Polymeric compounds in activated sludge supernatant -- Characterisation and retention mechanisms at a full-scale municipal membrane bioreactor

In this study, for the first time a full-scale membrane bioreactor (MBR) was investigated with focus on organic compounds in activated sludge over a period of approximately 2 years. Soluble extracellular polymeric substances (EPS) in the sludge supernatant and permeate as well as bound EPS extracted from fouled membranes were determined photospectrometrically and revealed a typical composition of three main components in the order metals>humic acids>carbohydrates>proteins. Results showed an important influence on membrane fouling by soluble humic substances and carbohydrates in complexes with metal cations. It was found that Fe(2+) and Fe(3+) play a decisive role in natural organic matter (NOM) complexation and subsequent membrane blockage. The determination of molar mass distribution in supernatant and permeate by size exclusion chromatography (SEC) revealed a significant retention of macromolecular compounds by the porous membranes in the range of 10-50%.     

基于AMESim的泵车水泵液压系统流量匹配装置设计与研究

清洗水泵是泵车上必不可少的装备,水泵实际须配的功率很低(约3 k W),而泵车发动机功率很大(287 k W),现所有泵车水泵的液压系统,均采用定量泵-定量马达系统,在发动机高速运转、定量齿轮泵系统流量很大时,水泵将泵出高压水,而发动机怠速、系统流量低时,系统基本没法正常泵水工作。针对此问题,提出了一种定量泵-定量马达系统流量匹配的设计方法,该方法能保证水泵系统在泵车发动机从怠速到全速各工况下,均能正常工作、泵出高压水,并且利用AMESim软件,建立流量匹配装置的仿真模型,对流量匹配装置工作的动态特性进行仿真分析。仿真结果表明,该系统的动态工作性能完全满足设计的要求。     

Use of a portable fluorescence imaging device to facilitate cleaning of deli slicers

Cross-contamination is a recognized food safety concern for deli departments, and deli slicers remain a particular concern. This study examines the use of a fluorescence imaging device to detect deli residues on deli slicers. Four cheeses and four processed meats were used for testing. For each commodity, the slicer was scanned at 475, 520, and 675 nm after slicing five times, after washing, and after sanitation. A 405-nm light source was used to excite fluorescence responses. Hyperspectral data were acquired for identified problem areas, and the three wavelengths used for scanning proved adequate to detect all deli residues. Most residues were found in three areas: around the blade and blade guard, on the surface where commodities were pressed during slicing, and on and around the spikes in the arm used to hold commodities. The number of residues detected decreased with cleaning and then sanitation; however, it was impossible to fully clean the slicer without using the imagining device to direct cleaning efforts. It is suggested that a fluorescence imaging device, or something similar, be adopted for routine use in delicatessens.     

Lithography-based ceramic manufacturing (LCM) – Viscosity and cleaning as two quality influencing steps in the process chain of printing green parts

The advantages of suspension based Additive Manufacturing (AM), e.g. the lithography-based ceramic manufacturing (LCM), are high structural resolution, and compared to other available AM techniques, the manufacturing of dense (>99%) ceramic components with high performance. This novel manufacturing technique permits innovative designs, new types of ceramic components, and offers a range of new applications; like micro reactors, catalyst supporting structures or heat exchangers, as well as cutting edge biomedical devices and personalized medical products. Some examples of personalized medical products are customised ceramic knee implants or custom spinal fusion implants. Producing these implants using LCM would allow product offerings not possible before. However, the LCM process chain includes several open points, which have to be solved, in order to get high quality end results. In this paper, the development of suspensions (curable slurries) based on different binders, and the procedures for cleaning printed parts are thoroughly considered.     

Pulsatile Jet Cleaning of Filter Cloths Contaminated with Yeast Cells

The cleaning of filter cloths is necessary to avoid prolonged system downtime and strong fouling. Reliable cleaning concepts are central to the removal of residues from the complex surface of filter cloths. Particle residues, in particular, play a decisive role in the sufficiency of the cleaning performance. Consequently, enhanced particle‐removal cleaning concepts based on pulsatile jets for filter cloths have been developed. By varying the cleaning parameters, it has been demonstrated that increased pulse numbers and velocities improve the cleaning performance. Furthermore, this promising cleaning concept cleaned more effectively than conventional methods. The reduction in the amount of detergent needed is an ecological and economic advantage of pulsatile cleaning.     

Evaluation of SICAN performance for biofouling mitigation in the food industry

Biological fouling in food industry leads to an increase in maintenance costs, decreases operational efficiencies and promotes food contamination leading to economic losses and the dissemination of foodborne pathogens. In order to maintain production efficiency and hygienic standards, cleaning in place (CIP) procedures are required. However, the existence of critical zones shielded from the main flow carrying the CIP disinfectants requires new strategies for reducing biofilm buildup and/or easy to clean surfaces. In this work, a Diamond-Like Carbon (DLC) coating modified by incorporation of silicon (a-C:H:Si or SICAN), was evaluated regarding bacterial adhesion, biofilm formation and cleanability. Assays included the natural flora present in industrial water (from a salad washing line) and Escherichia coli, one of the most persistent foodborne microorganisms.Results show that bacterial adhesion and biofilm formation on SICAN and stainless steel were similar, thus surface modification was not able to prevent biological fouling development. However, it was verified that after performing a cleaning protocol with chlorine, reduction of bacterial counts was much higher in SICAN (about 3.3 Log reduction) when compared to stainless steel (1.7 Log reduction). Although full biofilm recovery was observed on both surfaces 18 h after treatment, an operational window was identified for which processes with cleaning intervals of about 6 h could potentially use SICAN surfaces on critical areas (such as dead zones, crevices, corners, joints) and therefore operate at a much higher hygienic level than the one attained with stainless steel.     

气动增压泵在单片晶圆清洗过程中的应用

主要分析了气动增压泵的组成和工作原理,描述了气动增压泵在单片晶圆清洗过程中的应用特点和优势.介绍了气动增压泵在应用过程中的控制方法和选用注意事项.