硅酸盐型胶磷矿单一反浮选工艺研究及工业化应用

云南某矿区产的硅酸盐型胶磷矿的SiO_2含量一般在30%以上,堆存数量巨大,使用常规的单一反浮选工艺难以达到要求的精矿指标,但是使用正反浮选工艺或者双反浮选工艺的生产成本又较高,经济效益不理想。从矿石的多元素分析发现,与CaO∶P_2O_5大于1.79的碳酸型磷块岩配矿后使用单反浮选工艺可以获得合格的精矿指标。在此思路上,对两种矿石进行配合比、解离度、磨矿细度和药剂制度的探索研究。当配合比为1∶3,磨矿细度为92%,药剂制度为抑制剂1.5kg/t、调整剂18kg/t、捕收剂3.0kg/t的情况下,最终可以获得P_2O_5品位为28.89%,MgO品位为0.91%,产率62.73%,回收率85.24%的精矿指标。     

石煤型钒矿预富集技术研究现状

当前石煤提钒一般采用湿法浸出工艺，由于矿石钒品位低，造成浸出过程酸（碱）消耗量大。在浸出前对石煤钒矿预富集，能大幅降低生产成本。总结了我国石煤钒矿预富集技术的发展成果，重点介绍了擦洗工艺、重选工艺、浮选工艺和联合选矿工艺。对于采用常规的重选、磁选、浮选工艺难以有效富集的细粒黏土型石煤钒矿，利用其矿物硬度上或形状上的差异应用擦洗工艺能有效地富集。重选工艺处理量大、设备结构简单、成本低廉。浮选工艺应用范围广、适应性强、分选效率高，可以分选赋存状态复杂、嵌布粒度细的石煤钒矿，浮选富集的产品品质一般较高。组分复杂的石煤钒矿，采用单一选矿工艺难以高效地将含钒矿物和脉石矿物分离，可根据矿石特性进行联合工艺富集回收，以发挥各种工艺的优势，提高预富集效果。石煤钒矿预富集大幅减少了后续浸出的矿石处理量，钒浸出率显著提升，降低了生产成本。关于石煤型钒矿浮选药剂研究较少，今后可结合当前先进的分子模拟技术进行分子动力学机理研究浮选药剂与矿物表面的作用，开发更为新型高效的浮选药剂；研制适用于石煤钒矿重选的选别设备；在生产中逐渐淡化传统的选矿和冶金的界线，选冶联合发展，改进工艺流程，提高石煤资源的综合利用率。     

内蒙古某银铅锌矿选矿试验研究

对内蒙古含银铅锌矿石进行了浮选分离工艺研究。在查明矿石的主要矿物组成及嵌布特征的基础上,依据矿石特性采用铜铅混选-锌浮选的工艺流程进行选矿试验,从含银310.92g/t、铅6.10%、锌4.95%的矿石中获得含铅76.63%、含银3 659.74g/t、铅回收率为91.50%、银回收率为87.11%的铅精矿和含锌55.48%、含银282.84g/t、锌回收率为89.15%、银回收率为7.34%的锌精矿。实现了矿石中银、铅、锌的综合回收。     

Effect of mineralogical composition and kerogen content on oil shale natural floatability

Mineralogical composition is one of the important factors that affect the performance of separation processes. In the current study, two oil shale samples, from El-Nakhil and El-Bieda localities, differ in their mineralogical composition, were subjected to flotation tests. Chemical analysis, differential thermal analysis (DTA), thermo-gravimetric analysis (TGA), and microscopic examination are among the used characterization techniques. In addition, their responses for upgrading by flotation were conducted as a function of pH, solid-liquid ratio, stirring speed and different particle sizes. The characterization results indicated that the kerogen content in El-Nakhil sample was 30% while in El-Beida sample was 10%. On the other hand, the flotation results indicated that El-Bieda responses better than that of El-Nakhil in terms of the difference in kerogen % between the original sample and the concentrated ones. The difference in flotation results of two samples can be explained by the difference in kerogen morphology as well as its interaction with surrounding matrix. In El-Bieda the kerogen has a laminated structure but in El-Nakhil it appears as laminated liptinitic component, in addition to the higher carbonate content in El-Nakhil sample in comparison to higher clay content in El-Bieda sample.     

江西某低品位钨矿石浮选试验

江西某低品位白钨矿石WO3含量为0.20%，矿物组成较复杂，金属矿物主要有白钨矿、磁黄铁矿等，非金属矿物主要有萤石、石英、透闪石、滑石、金云母、黑云母、白云母、石榴石、长石、绢云母、方解石等，含钙脉石矿物含量较高，矿石中白钨矿与脉石矿物共生关系紧密。为确定白钨矿的高效选矿工艺，进行了选矿试验研究。结果表明，矿石在磨矿细度为-0.074 mm占65%的情况下1次浮选脱硫，然后以碳酸钠为矿浆pH调整剂、水玻璃+栲胶为脉石矿物组合抑制剂、731为白钨矿浮选捕收剂，经1粗2精1扫浮选预富集钨、预富集精矿水玻璃强化调浆后1粗2精1扫常温浮选选钨、常温钨精矿90 ℃下水玻璃强化调浆后1粗5精1扫加温浮选选钨，最终获得WO3品位50.23%、WO3回收率为70.32%的白钨精矿，实现了白钨矿的高效回收。     

地沟油水解法基于浮选的再生技术研究*

本文选择食堂废弃的地沟油为研究对象,通过控制水解条件,获得不同性质的地沟油改性捕收剂。分别探究温度、催化剂、乳化剂用量等因素对地沟油水解的影响规律,确定其最佳的改性条件。采用接触角测定表征地沟油的改性效果,通过比较地沟油改性捕收剂在固废浮选方面的应用效果。结果表明地沟油改性剂具有一定的捕收作用,在浮选分离领域,可替代传统脂肪酸类捕收剂及非极性烃类捕收剂的使用。     

飞行时间二次离子质谱对矿物表面性质的研究

随着易选矿石的逐步枯竭,低品位、嵌布粒度细等难选矿石的开发利用已成必然趋势。目前,矿物加工已经从实践生产阶段发展到了理论研究指导实践生产的阶段,因此具有分辨率高、信息量大、灵敏快速以及样品用量少等特点的矿物表层研究方法来支撑理论研究是必不可少的。飞行时间二次离子质谱法(TOF-SIMS)是近年来在矿物加工中使用较多的一种矿物表面化学分析方法,具有表面质谱、化学成像、深度剖析、快速灵敏及数据精准的优点,因此总结归纳了近年来TOF-SIMS在矿物加工中应用取得的成果,以期为学者提供可靠的理论依据及技术支持。     

Recovery of phosphate ores in the modified three-product column (3PC) flotation cell

This work details the results obtained for the rougher flotation of phosphates in a modified flotation cell known as a three-product column (3PC), at both the laboratory and pilot plant scales. Results were compared to a conventional column cell-CCC. The 3PC cell separates the drained (rejected) particles from the froth zone (third product) and uses a secondary wash water system between the feed and the froth zone (II). Bench-scale studies measured the effect of the two water surface rates on mass and metallurgical recoveries and concentrate grades (P₂O₅, Fe₂O₃, and SiO₂) in all the flows. At pilot scale, the influence of wash water (J_W2) and column design on the flotation separation parameters was studied. Results showed that, compared with the conventional column cell (CCC), the 3PC yielded, in all cases, clean high-grade concentrates, with a minor concentration of impurities (Fe₂O₃ and SiO₂). Concentrate recoveries ranged from 40% to 70% for apatite and were lower when compared to CCC, but it is believed that the third product could be recycled to the fee. This drop-back product operating with J_W2 = 0.0 cm s⁻¹ might yield 5–10% extra in apatite recoveries and enhancing this J_W2 values, the apatite recovery decreased by 0.5–3% but rejection of impurities was very high. Results appear to show that the 3PC may be used as a rougher-flash or Cleaner unit with an optional recycle of the third product into the rougher or simply discarding it. Data on the influence of some cell design and gas dispersion parameters on process efficiency are reported, and the potential practical applications for this type of cell are envisaged.     

680m~3浮选机工业化应用过程中的动力学性能测试与分析

680m~3浮选机投入生产试运行已一年有余,表现出卓越的设备稳定性和分选性。本文从浮选流体动力学角度出发,对680m~3浮选机在带矿运行过程中的充气性能、矿浆循环悬浮性能和气泡大小及其负载性能进行了测试分析。结果表明,680m~3浮选机充气量可以达到1.1m~3/(m~2·min)以上,能够满足一般硫化矿大气量的生产需求,空气分散度在7以上,平均气含率约7%;不同深度浮选槽内矿浆浓度和粒级分布较为均匀,无明显分层现象。气泡表面积通量可达39.20s-1,随着气泡的上浮,气泡负载呈现上升趋势,最高可达3.37g/L。优越的浮选流体动力学特性充分地保障了680m3浮选机良好的分选效果。     

四川某稀土矿选矿试验研究

针对四川某稀土矿选矿工艺存在的稀土回收率低的问题，开展了一系列选矿试验研究。试验结果表明，在矿浆质量浓度为30%，粗选NaOH用量为600g/t，水玻璃用量为3000g/t，EF1106用量为3500g/t，起泡剂用量为60g/t情况下，采用一粗、三精、两扫、中矿按顺序返回的选矿流程，可获得稀土REO的品位和回收率分别为66.32%和79.88%的稀土浮选精矿。与该选厂的生产指标相比，稀土回收率提高了13.93%。