Research and demonstration on hydrogen compatibility of pipelines: a review of current status and challenges

Hydrogen transportation by pipelines gradually becomes a critical engineering route in the worldwide adaptation of hydrogen as a form of clean energy. However, due to the hydrogen embrittlement effect, the compatibility of linepipe steels and associated welds with hydrogen is a major concern when designing hydrogen-carrying pipelines. When hydrogen enters the steels, their ductility, fracture resistance, and fatigue properties can be adversely altered. This paper reviews the status of several demonstration projects for natural gas-hydrogen blending and pure hydrogen transportation, the pipeline materials used and their operating parameters. This paper also compares the current standards of materials specifications for hydrogen pipeline systems from different parts of the world. The hydrogen compatibility and tolerance of varying grades of linepipe steels and the relevant testing methods for assessing the compatibility are then discussed, and the conservatism or the inadequacies of the test conditions of the current standards are pointed out for future improvement.     

异种铁素体耐热钢接头界面组织及其影响

综述了铁素体与铁素体异种金属焊缝（dissimilar metal welds，DMWs）接头界面组织及其影响。结果表明，在焊后热处理或运行温度下的铁素体钢DMWs接头的不均匀界面组织中，通常会形成脱碳层和增碳层。在铁素体钢DMWs焊接接头界面组织影响因素中，焊缝金属的化学成分有重要影响；焊后热处理规范（温度和时间）、工作温度下运行时间的影响较为突出；焊接工艺参数的影响亦不可忽略。异种钢接头界面处近缝区裂纹的产生，以及接头的蠕变强度随Larson Miller 参数增大而下降等不利影响，均为异种钢界面碳迁移行为所导致。焊缝成分控制法是接头界面组织控制或改善的必要条件，而脱碳层部位转移法能有效防止裂纹发生，亦是接头安全运行的重要工艺措施之一。     

爆炸载荷下空孔缺陷与爆生裂纹扩展行为研究

空孔在岩石巷道直眼掏槽爆破中具有重要作用,为研究空孔及其缺陷在爆炸荷载作用下的扩展行为和作用机理,以PMMA代替岩石材料,利用预制裂纹代替空孔缺陷,借助动态焦散线系统和理论分析为手段,研究不同间距下空孔、空孔处预制裂纹、爆生裂纹动态扩展规律及机理,分析不同"径距比"与掏槽效果的关系。研究结果表明:在装药量一定的情况下,随着炮孔与空孔距离的变化,爆生裂纹扩展距离呈现递增而预制裂纹扩展距离呈现递减的趋势,但都存在极值;当炮孔与空孔距离较小时,爆生裂纹和预制裂纹扩展及相互作用最复杂,爆生裂纹扩展经历由压缩应力波为主,表现为直线的前期扩展;由空孔处发射应力波和压缩应力波共同作用下,爆生裂纹偏离炮孔与空孔连心线的中期扩展,以及由空孔应力集中区作用使爆生裂纹向空孔方向偏移的后期阶段;预制裂纹扩展经历由空孔处应力集中作用下,表现为直线的前期扩展,以及由爆生裂纹处反射拉伸波作用使其向爆生裂纹发展的后期阶段;当炮孔与空孔距离较大时,反射应力波及应力集中效应对爆生裂纹和预制裂纹扩展在减弱,爆生裂纹与预制裂纹扩展行为仅有前期直线扩展阶段。"径距比"的大小对爆破效果影响较大,直眼掏槽爆破应以最优"径距比"作为掏槽爆破参数设计的依据。     

油气管道缺陷漏磁检测有限元模拟

为了研究油气管道缺陷的漏磁信号特征，基于漏磁检测技术基本原理，采用有限元方法，应用ANSYS软件对含裂纹和气孔缺陷管道磁化后产生的漏磁场进行模拟仿真，得到了描述漏磁场特征的磁通密度径向和轴向分布曲线。通过改变裂纹和气孔的尺寸，得出这两种缺陷形式不同尺寸下的漏磁场分布规律。结果表明，随着裂纹深度增加，磁通密度径向、轴向分量的峰值强度均明显增大；在距管壁表面相同深度下，气孔缺陷磁通密度的峰值随孔径增加而显著增大；相同孔径时，气孔距表面越近，漏磁信号越强。为管道漏磁检测过程中的裂纹和气孔缺陷的特征识别提供了理论基础和实践依据。     

薄煤层中垂直裂缝地震响应特征模拟分析

通过定义一个简单的薄煤层模型,在不断增加煤层中垂直裂缝数量的条件下,利用基于分裂节点的有限元数值方法模拟了含有不同条数裂隙煤层的地震反射波场;通过与不含裂缝、各向同性薄煤层反射的多波波场对比分析发现:裂缝的存在会对煤层的反射产生影响,但裂缝密度低时影响微弱,裂缝密度增加到一定程度后会出现类似调谐作用的反射能量干涉加强;裂缝密度进一步升高,对煤层反射的影响主要反映在高频成分的增加,对振幅影响较弱,说明煤层的反射强度主要受薄层的干涉作用影响较大;从理论地震波场分析的角度证明了薄煤层含裂缝的不可忽视性及反演的可能性。     

Microstructure−fracture toughness relationships and toughening mechanism of TC21 titanium alloy with lamellar microstructure

The independent influence of microstructural features on fracture toughness of TC21 alloy with lamellar microstructure was investigated. Triple heat treatments were designed to obtain lamellar microstructures with different parameters, which were characterized by OM and SEM. The size and content of α plates were mainly determined by cooling rate from single β phase field and solution temperature in two-phase field; while the precipitation behavior of secondary α platelets was dominantly controlled by aging temperature in two-phase field. The content and thickness of α plates and the thickness of secondary α platelets were important microstructural features influencing the fracture toughness. Both increasing the content of α plates and thickening α plates (or secondary α platelets) could enhance the fracture toughness of TC21 alloy. Based on energy consumption by the plastic zone of crack tip in α plates, a toughening mechanism for titanium alloys was proposed.     

Propagation and termination of an internal crack in continuously cast austenitic stainless steel analyzed by ∑ values and the Schmid factor

The formation mechanism of an internal crack was clarified from the viewpoint of the crystallography and thermal expansion. An inverse pole figure map obtained by EBSD pattern showed that the crack propagated along the grain boundaries having high ∑ values within the columnar zone. After the crack initiation, these positions were considered to undergo cracking followed by propagation toward the equiaxed side. Near the termination position, the grains ahead of crack propagation had a Schmid factor higher than 0.45 consuming elastic strain energy. Thermal expansion measurements showed that the grain with (0 0 1) orientation had the largest expansion while that with (0 1 1) the smallest. The grain boundaries neighboring the combination of (0 0 1) and (0 1 1) grains had the largest thermal stress. Therefore, thermal stress contributed to the initiation of cracking. It was thus proposed to enlarge the equiaxed zone to prevent cracking by discontinuing the crack propagation.     

不同距离应变片测定Ⅰ型动态应力强度因子对比试验研究

基于线弹性断裂力学理论，采用应变片法开展了冲击动荷载作用下的三点弯曲试验，探讨距扩展裂纹不同距离的应变片测定Ⅰ型应力强度因子的差异。当应变片与扩展裂纹成特定锐角和钝角时，采用与裂纹扩展速度和应变片的位置相关的二项式表征裂纹尖端附近应变场，并结合理论解析和试验实测的应变与裂纹扩展时间曲线，推导得到了应力强度因子计算公式。同时，采用动焦散线试验对比分析应变片法测定的动态应力强度因子值。结果表明，应变片在裂纹尖端附近合理区域内，测定的裂纹尖端动态应力强度因子值与动焦散线试验结果吻合较好;明确了不同距离对测定Ⅰ型裂纹应力强度因子的影响，随着应变片粘贴距离变大，测定的动态应力强度因子值与动焦散线法相差增大。研究结果为进一步应用应变片法研究岩石类材料的断裂性能提供了试验基础。     

焊丝中Si元素含量对铝合金接头裂纹敏感性的影响规律及机理

使用扫描电镜、能谱、温度场实时采集等测试方法，研究了焊丝中Si含量对AA6063铝合金GMAW焊接头热裂纹敏感性的影响规律及机理. 结果表明，当焊丝为纯铝时，鱼骨试样的焊缝中心会出现细长的焊接裂纹；当焊丝中的Si含量为4.5% ~ 6%时，裂纹的长度变短，但是开裂距离明显增加；当焊丝中的Si含量达到11% ~ 13%时，试样焊缝无裂纹出现. 随着Si含量的不断提高，合金易出现裂纹的凝固温度区间先增大后减小；焊丝中Si含量的不同还会影响凝固后期金属液的流动性，使得焊缝晶界处的物相成分和形态都有明显的区别；同时，Si含量的提高会使得接头的冷却速度先增加后减小，从而导致应力状态改变，热裂纹敏感性先升高后降低.     

Exploring the role of reinforcement in controlling fatigue crack propagation behavior of perfluorosulfonic-acid membranes

Reinforced composite membranes in polymer-electrolyte fuel cells (PEFCs) are attracting more and more attention due to their simultaneously superior durability and high performance. Despite its improved durability during accelerated stress testing, the underlying mechanism of reinforcement in improving mechanical durability, particularly the crack propagation resistance, has not well been investigated. In this paper, we report the fatigue crack propagation behaviors of reinforced Nafion XL membrane and unreinforced Nafion 212 membrane. It is found that the fatigue crack growth rate of Nafion 212 membrane depends on stress ratios, and that of Nafion XL membrane depends on initial crack length and membrane orientation. In addition, the microstructure changes of reinforced Nafion XL membrane are examined through microscopy studies where two distinct features are observed: crack propagation in outer ionomer layers and interfacial delamination. These two features well explain the distinct fatigue crack propagation behavior of Nafion XL membrane, such as slow and almost constant fatigue crack propagation rate. The findings reported here are not only beneficial for understanding fatigue crack propagation mechanism of reinforced composite membrane but also helpful for designing and optimizing composite ion-conductive membranes.