Microstructure,tribological behavior and magnetic properties of Fe−Ni−TiO2 composite coatings synthesized via pulse frequency variation

The Fe−Ni−TiO₂ nanocomposite coatings were electrodeposited by pulse frequency variation. The results showed that the nanocomposite with a very dense coating surface and a nanocrystalline structure was produced at higher frequencies. By increasing the pulse frequency from 10 to 500 Hz, the iron and TiO₂ nanoparticles contentswere increased in expense of nickel content. XRD patterns showed that by increasing the frequency to 500 Hz, an enhancement ofBCC phase was observed and the grain size of deposits was reduced to 35 nm. The microhardness and the surface roughness were increased to 647 HV and 125 nm at 500 Hz due to the grain size reduction and higher incorporation of TiO₂ nanoparticles into the Fe−Ni matrix (5.13 wt.%). Moreover, the friction coefficient and wear rate values were decreased by increasing the pulse frequency;while the saturation magnetization and coercivity values of the composite deposits were increased.     

Parameter estimation for a morphochemical reaction-diffusion model of electrochemical pattern formation

The process of electrodeposition can be described in terms of a reaction-diffusion partial differential equation (PDE) system that models the dynamics of the morphology profile and the chemical composition. Here we fit such a model to the different patterns present in a range of electrodeposited and electrochemically modified alloys using PDE constrained optimization. Experiments with simulated data show how the parameter space of the model can be divided into zones corresponding to the different physical patterns by examining the structure of an appropriate cost function. We then use real data to demonstrate how numerical optimization of the cost function can allow the model to fit the rich variety of patterns arising in experiments. The computational technique developed provides a potential tool for tuning experimental parameters to produce desired patterns.     

A comparative study on the catalytic activities and stabilities of atomic-layered platinum on dispersed Ti0.9Cu0.1N nanoparticles supported by N-doped carbon nanotubes (N-CNTs) and reduced graphene oxide (N-rGO)

In our previous research, titanium-based nitride with high conductivity and superior corrosion resistance were developed as an ideal core material for replacing noble metal to form Pt-based core-shell catalysts by pulse electrodeposition. Meanwhile, the smaller sizes of nitride cores would also be available for pulse electrodeposition by dispersing them on carbon nanotubes (CNT). To achieve a better practice on the preparation of the Pt-based core-shell catalysts, in this work, both nitrogen-doped carbon nanotubes (N-CNT) and reduced graphene oxide (N-rGO) were used to support the copper-doped titanium nitride (Ti_0.9Cu_0.1N) cores. In the course of pulse electrodeposition, their influences as supports on the electronic states of electrodeposited Pt as well as their catalytic activities were compared. The results showed that the Pt preferred to electrodeposit on Ti_0.9Cu_0.1N cores supported by N-CNT and formed a core-shell structure. While with the same electrodeposition process, the Pt was found to be electrodeposited not only on the Ti_0.9Cu_0.1N cores supported by N-rGO with heavy aggregations but also on the N-rGO support. Raman spectroscopy analysis indicated that the higher degree of structural defects on N-rGO, as support, might have contributed to such divergence observation.     

工艺参数对超声辅助脉冲电沉积镍-氮化钛复合镀层的影响

在45钢表面以超声波辅助脉冲电沉积制备Ni-TiN复合镀层。研究了平均阴极电流密度、脉冲占空比、超声功率和TiN粒子(平均直径20~30 nm)添加量对复合镀层的TiN粒子含量和显微硬度的影响。得到较优的工艺参数为:NiSO4ꞏ6H2O 300 g/L,NiCl2ꞏ6H2O 30 g/L,H3BO330 g/L,十二烷基硫酸钠0.3 g/L,TiN 25 g/L,pH 4.1~4.3,温度40°C,平均阴极电流密度4 A/dm2,脉冲占空比40%,脉冲频率1000 Hz,超声功率300 W,机械搅拌速率200 r/min,时间60 min。该条件下所得Ni-TiN复合镀层的TiN质量分数为8.35%,显微硬度为819 HV,表面平整、致密,晶粒尺寸均匀。     

Preparation and electrochemical performance of uniform RuO2/Ti and RuO2‐IrO2/Ti electrode for electrolysis of NaCl solution

The electrochemical preparation of NaClO has been widely used for the production of industrial disinfectant. To reduce the cost of electrode preparation using the brushing method, this paper introduces a method for the electrodeposition for RuO₂/Ti and RuO₂‐IrO₂/Ti preparation and NaCl solution electrolysis. The deposition of Ir improves the uniformity and stability of the RuO₂/Ti electrode. The optimum preparation conditions and additive concentrations were investigated in detail through the orthogonal experiment. By adjusting the electroplating time, temperature and voltage, the electrode with a high content of available chlorine was synthesized successfully. The physicochemical properties of the as‐prepared RuO₂/Ti and RuO₂‐IrO₂/Ti were determined by XRD, SEM‐EDS, and XPS, and the electrochemical performance and lifetime of the RuO₂/Ti and RuO₂‐IrO₂/Ti was verified via an electrochemical workstation. Uniform and stable RuO₂/TiO₂ and RuO₂‐IrO₂/TiO₂ were synthesized successfully for the electrolysis of the NaCl solution.     

Formation and wear mechanism of nickel titanium intermetallics during heat treatment of nickel coating on Ti-6Al-4V substrate

In the present work, inter-diffusion of nickel and titanium and formation of Ni-Ti intermetallic compounds on Ti-6Al-4V substrate have been studied. Initially, nickel was electrodeposited on the alloy using a modified Watts bath solution at a current density of 2 A dm^?2 for 1?h. The coated specimens were then heat treated for different durations at 750, 800 and 850 °C under argon atmosphere. The effects of temperature and time on the characteristics, hardness and wear resistance of intermetallic phases were investigated. The results showed that a multilayer structure was formed after heat treatment, an outer layer of residual nickel, an area of intermetallic layers with different compositions followed by a solid solution of Ni-Ti. It was also observed that an increase in time or temperature at first led to the formation of thicker intermetallic layers; however, after passing a critical point, the intermetallic layers seem to dissolve into the substrate. Furthermore, the wear rates of the diffusion treated samples were four times lower compared to Ti-6Al-4V alloy when sliding against AISI 52100 hardened steel.