基于AFDEX的45°斜三通挤压成形工艺数值模拟及试验研究

基于AFDEX有限元软件,建立了某规格45°斜三通挤压成形热力耦合有限元模型,揭示了成形过程中等效应变、载荷-时间曲线和模具应力的分布规律,得到了挤压该规格45°斜三通件挤压设备吨位.研究结果显示,高应变值主要集中在坯料金属流经垂直冲头的区域;由载荷-时间曲线可知,镦粗开始后,镦粗杆的载荷先缓慢上升,之后快速增大,直到镦粗结束,成形载荷为42410 kN;反挤压开始后,随着加载过程的进行,反挤压杆的载荷迅速增大至约23000 kN,之后一段时间内相对趋于稳定,最终,成形载荷为34920 kN.结合工艺试验,镦粗和穿孔的成形载荷分别为41520和34500 kN,与模拟结果非常接近,验证了工艺方案的合理性,模具结构满足要求.     

基于正交试验的冲压成形工艺参数多目标优化

以某车型的前隔板为研究对象,通过三维建模软件设计工艺补充面和压料面,借助有限软件对其成形工序进行模拟分析.将数值模拟和正交试验设计相结合,采用多目标优化方法优化前隔板零件成形工序的压边力和各段拉延筋阻力系数,得到优化的参数组合为压边力F=500 kN,拉延筋阻力系数K1=0.4,K2=0.4,K3=0.3,K4 =0.6.极差分析表明,对最大减薄率影响最大的因素为拉延筋阻力系数K2,对最大增厚率影响最大的因素为拉延筋阻力系数K3.实验结果表明,采用优化后的参数得到实际成形零件无拉裂缺陷且零件厚度满足要求.     

Hybrid simulation of laser deep penetration welding

In laser deep penetration welding, the knowledge on the temperature history of the material is of great interest for the assessment of the quality properties of the weld. For this purpose a hybrid process model that enables the fast calculation of temperature distributions as a function of process parameters is applied. The interaction between laser and material is taken into account by a reduced keyhole model, which exploits a hierarchy in the spatial dimensions occurring at high feed rates. The resulting shape of a stationary keyhole is introduced as a Dirichlet boundary into a thermal finite element simulation in which it is moved through the workpiece according to the process control of the laser beam. The boundary is mathematically described by a level set function and immersed in a fixed computational mesh. The Dirichlet boundary condition is imposed using an embedded boundary method. The calculated temperature distributions are evaluated by means of bead on plate welds conducted in 0.9 mm thick sheets of 1.4301 (AISI 304) stainless steel.     

微小型涡喷发动机向心涡轮的流动仿真

为了详细研究微型向心涡轮的内部流动特性，对一台自研微型涡轮发动机的涡轮进行了气动设计和全三维粘性数值模拟仿真，验证了叶片型线设计方案的可行性，得到模拟计算结果（落压比为1.91，总压绝热效率0.73，出口气流马赫数为1.2，流量13.8g/s）。研究了微型涡轮设计工况下内部的气流状态，对微尺寸下涡轮内部的流动特性及各种流动损失产生的特点及原因进行分析总结。结果表明：导向叶流道内的流动损失主要为由气体粘性引起的叶型损失；动叶流道中流动损失主要为气体在动叶前缘产生冲击形成的滞止损失与边界层损失，动叶出口叶片尾缘处形成的尾迹涡流损失。     

基于多物理耦合场的固液两相磨粒流伺服阀阀芯喷嘴抛光研究

伺服阀阀芯喷嘴是伺服控制系统中的重要零部件，尤其是喷嘴小孔的表面质量会直接影响到整个伺服控制系统的进程，因此阀芯喷嘴要求很高的尺寸精度、形位精度以及表面粗糙度。为探讨磨粒流抛光伺服阀阀芯喷嘴的抛光效果，对磨粒流抛光阀芯喷嘴的加工过程进行数值模拟研究，分析了不同入口速度条件下阀芯喷嘴内磨粒流的动态压力、速度以及湍流动能的分布状况，研究分析了磨粒流抛光阀芯喷嘴的有效性，并对阀芯喷嘴的磨粒流抛光效果进行了预测。     

Plasma Behavior in a High‐Temperature Noble Gas Plasma Disk‐Shaped MHD Power Generator

R‐θ two‐dimensional numerical simulations have been carried out to clarify the plasma behavior in a high‐temperature noble gas plasma disk‐shaped magnetohydrodynamic (MHD) generator. At low inlet total temperature and high load resistance, the plasma has spiral structure which is similar to the nonuniform structure under the weak noble gas ionization condition in a seed‐plasma MHD generator. As seen in a linear‐shaped Faraday‐type MHD generator, the plasma becomes stable with increase in the inlet total temperature because the coulomb collision of electrons becomes dominant. Even at low inlet total temperature, the ionization instability can be suppressed for low load resistance, because the relatively low electron temperature due to less Joule heating makes the ionization relaxation time longer than plasma residential time.     

The effect of liquid bridge model details on the dynamics of wet fluidized beds

Wet fluidized beds of particles in small periodic domains are simulated using the CFD‐DEM approach. A liquid bridge is formed upon particle‐particle collisions, which then ruptures when the particle separation exceeds a critical distance. The simulations take into account both surface tension and viscous forces due to the liquid bridge. We perform a series of simulations based on different liquid bridge formation models: (1) the static bridge model of Shi and McCarthy, (2) a simple static version of the model of Wu et al., as well as (3) the full dynamic bridge model of Wu et al. We systematically compare the differences caused by different liquid bridge formation models, as well as their sensitivity to system parameters. Finally, we provide recommendations for which systems a dynamic liquid bridge model must be used, and for which application this appears to be less important. © 2017 American Institute of Chemical Engineers AIChE J, 64: 437–456, 2018     

Heat/mass transfer from a neutrally buoyant sphere by mixed natural and forced convection in a simple shear flow

Building on the work of Yang et al. in 2011, the finite difference method and the Boussinesq approximation were applied to solve the time‐dependent Navier‐Stokes, convection diffusion and continuity equations in spherical coordinates. An idealized condition, the mass transfer from a neutrally buoyant sphere in a horizontal simple shear flow with natural convection was numerically simulated for the first time in this work. In the hybrid transfer case, the outwardly spiraling streamlines enhanced the transfer process, but the counter‐gravity spiraling streamlines near the sphere hindered the natural convection and the spatial dilution action weakened the natural convection transfer process. These competing effects led to nonmonotonic behavior of the Nusselt number with Reynolds number. Results from these previously undocumented cases were summarized into correlations for predicting Nusselt numbers at finite Reynolds numbers for various Grashof and Prandtl numbers. © 2018 American Institute of Chemical Engineers AIChE J, 64: 2816–2827, 2018     

内孔隔板脉冲固体火箭发动机隔板传热分析

采用一维烧蚀模型和二维Ansys简化模型分别对内孔隔板脉冲固体火箭发动机的隔板热载荷进行了传热分析.结果表明,两种模型下隔板内侧温度随时间的变化规律基本一致,即在初期温度变化很小,基本稳定;经过一段时间,温度开始快速爬升;隔板越厚,温度爬升的时间点越靠后,温度爬升的速率越小.不同点在于,同样厚度的隔板,一维烧蚀模型温度爬升的速率比二维Ansys模型要大,即在同样的设计条件下,采用前者的隔板安全厚度要大于后者,可为工程应用提供一定参考.