Ceramics composites from iron ore tailings and blast furnace slag

The search for materials and methods capable of reducing human impacts on the environment is of utmost importance nowadays. This study's primary purpose was to analyze the technical feasibility of ceramic composites production utilizing Fundão Dam's Iron Ore Tailings (IOT), Blast Furnace Slag (BFS) from charcoal, and Foundry Sand (FS) as partial substitutes for the traditional raw materials – sand and clay – for application in building industry materials. The composites were molded in rectangular specimens and fired at temperatures of 900, 950, 1000, 1050, and 1200 °C. The developed materials were analyzed and characterized by X-Ray Diffraction (XRD), Scanning Electron Microscopy (SEM), Energy Dispersive Spectroscopy (EDS), Thermogravimetry (TGA), and Differential Thermal Analysis (DTA). The obtained materials had flexural strength modulus of up to 12.19 MPa, water absorption ranging from 2 to 22%, linear shrinkage ranging from 0.02 to 6.50%, and apparent density ranging from 2.03 to 1.63 g/cm³. The study of the internal structure formation process revealed the formation of amorphous structures in the composites. The results demonstrated that these waste materials may be jointly used in construction materials, contributing to the reduction of natural resource extraction, besides enabling their correct disposal, minimizing environmental impacts, and improving the life quality of the surrounding communities.     

Preparation and pore-forming mechanism of MgO–Al2O3–CaO-based porous ceramics using phosphorus tailings

A simple strategy for preparing MgO–Al₂O₃–CaO-based porous ceramics (MACPC) with high strength and ultralow thermal conductivity has been proposed in this work based on the raw material of phosphorus tailings. The effects of phosphorus tailings content, carbon black addition and heat treatment temperature on the properties of MACPC were studied, and their pore-forming mechanism during sintering was revealed. The results showed that the main phase composition of MACPC was magnesia alumina spinel and calcium aluminate after sintering at 1225 °C. Furthermore, the MACPC exhibited excellent comprehensive properties when 60 wt% phosphorus tailings and 40 wt% alumina were added, whose apparent porosity was 62.8%, cold compressive strength was 14.8 MPa, and the thermal conductivity was 0.106 W/(m·K) at 800 °C. The synchronously enhanced strength and thermal insulation properties of MACPC were related to the formation of uniformly distributed micropores (<2 μm) and passages in the matrix, which originated from the decomposition of phosphorus tailings and the burnt out of carbon black during the sintering process. The preparation of MACPC with high temperature resistance and excellent mechanical and thermal insulation properties with the raw material of phosphorus tailings provided an effective method for the high-value utilization of phosphorus tailings.     

Microstructural,hydraulic conductivity and geochemical changes of drying mature fine oil sand tailings in column experiments

This study offers new insights into two-lift deposition of mature fine tailings under atmospheric drying. The interaction of newly added lift and former lift(s) was evaluated using column experiments in terms of volumetric water content, electrical conductivity (EC), hydraulic conductivity, geochemistry and microstructure. Water content and EC followed the same trend and decreasing of water content appears to be responsible for significant reduction in EC. Evaporation on top of the column reduced the water content to almost zero. The obtained results support the coupling between the hydraulic and chemical processes that should be considered by active operators.     

细粒尾矿综合利用技术研究

姑山矿业公司为提高细粒尾矿的综合利用率，研究分析了细粒尾矿的性质，系统研究了尾矿含量、煅烧工艺制度对不同成分体系尾矿陶粒堆积密度、表观密度、空隙率、吸水率、筒压强度及软化系数的影响。研究得出了全尾矿陶粒、细粒尾矿+污泥陶粒、细粒尾矿+污泥+粉煤灰陶粒3种成分体系的尾矿陶粒较优的尾矿含量及煅烧工艺制度，且3种尾矿陶粒均可代替石头用作粗集料。     

磁铁尾矿与石灰石双掺生产优质水泥

受环保压力影响，西乡公司生产水泥用河道淤沙供应紧张，难以满足生产需求且价格上涨幅度较大，严重影响到水泥生产及成本，我们开展了磁铁尾矿在水泥中的应用研究工作，通过连续几个月的生产实践，对物料配比优化，磨机技术改造，实现利用磁铁尾矿与石灰石双掺解决混合材紧缺问题，降低了水泥生产成本，水泥质量及性能稳定。     

饱和尾粉砂动孔隙水压力发展特性试验研究

采用动三轴仪对内蒙古某尾矿库尾粉砂进行了动强度试验,研究了围压、相对密实度及固结比对动荷载作用下尾粉砂中孔隙水压力发展特性的影响。研究结果表明,随着固结比、相对密实度、围压的增大,动荷载作用下饱和尾粉砂孔压增长曲线形状由陡峭转变为平缓。随着围压及固结比增大,试样动力破坏形式从以孔压值为主要表征指标的液化破坏,转化为以动剪应变为主要破坏形式的软化破坏。动荷载作用下发生液化破坏的饱和尾粉砂孔压增长过程分可为初始增长阶段、稳定增长阶段和快速增长至破坏阶段,孔压增长曲线表现为明显的反S型,本文采用双对数函数对该试验孔压增长曲线进行拟合,结果表明该模型可以较好地模拟尾粉砂在动荷载作用下的孔压发展规律。     

攀西钒钛磁铁矿尾矿制备储水泡沫陶瓷的研究

以攀西钒钛磁铁尾矿和废玻璃为主要原料通过高温烧结法制备储水泡沫陶瓷，研究原料配比和发泡剂（SiC）添加量对材料性能的影响。结果表明:随着钒钛磁铁矿尾矿含量的增加，材料的体积密度及抗压强度逐渐增大，平均气孔孔径逐渐减小；当尾矿添加量为50 wt%，材料的体积吸水率出现极值。当SiC添加量为0.3 wt%，材料内部气孔分布均匀，平均孔径约为2.93 mm。最终以50.0 wt%的钒钛磁铁矿尾矿和50.0 wt%的废玻璃为原料，外加3.0 wt%的石英，0.3 wt%的SiC，3.0 wt%的Na3PO4，在1040℃下制得性能最优的储水泡沫陶瓷，材料的体积密度为0.26 g/cm-3、体积吸水率为56.5%和抗压强度为0.68 MPa。采用SEM、XRD等检测手段研究材料的微观形貌及物相组成，结果表明储水泡沫陶瓷内部由三维立体结构组成，有利于储存水分；材料主要物相包括硅灰石、长石、透辉石和钛铁矿。      

全尾砂和废石联合胶结充填体最佳配比及应用

针对红岭铅锌矿分级充填骨料来源不足、地表废石堆积污染环境的情况,提出将该矿选厂产生的全尾砂和地表废石作为充填骨料的联合胶结充填方案。分别测试了全尾砂和地表废石的物理化学性质,验证了碎石和全尾砂作为联合充填骨料的可行性。通过充填配比试验,分析了不同配比全尾砂废石充填体强度特性,得出了最佳充填配比。结果表明,充填试块的强度随灰砂比减小而减小,随养护龄期增加呈增大趋势,随充填料浆质量浓度增大而增大,最佳配比为: 胶结充填灰砂比1∶8、普通充填灰砂比1∶12,全尾砂∶废石配比4∶6,质量浓度78%。根据研究结果,在红岭铅锌矿进行了全尾砂废石充填技术工业应用,证实该技术可行。     

基于彩色图像处理的浮选尾煤灰分软测量研究

浮选尾煤灰分是浮选产品的一个重要指标。针对选煤厂浮选尾煤灰分多采用离线检测而无法实现在线准确测量，以及当前浮选软测量多采用单一的灰度图像从而导致软测量模型精度及适应性较差的问题，提出了一种基于彩色图像处理的浮选尾煤软测量方法，建立了基于最小二乘支持向量机(LSSVM)的浮选尾煤灰分软测量模型。模型以不同颜色空间的彩色特征、灰度均值以及浓度特征为输入变量，以尾煤灰分作为输出变量，采用粒子群优化算法对LSSVM模型参数进行优化。结果表明：所建立的尾煤灰分软测量模型可以较好地实现浮选尾矿灰分的在线预测，引入浮选尾矿图像的彩色特征可以提高尾煤图像分析的精度，预测精度达96.89%。研究成果在柳湾选煤厂现场应用，并取得了较好的尾矿灰分测量效果。     

某铁矿强磁尾矿反浮选回收试验研究

针对我国西部某铁矿强磁选尾矿进行了反浮选回收铁资源的试验研究, 探讨了pH值、抑制剂可溶性淀粉用量、阳离子捕收剂十二胺用量对浮选指标的影响。结果表明, 在矿浆pH=10、可溶性淀粉用量2 400 g/t、十二胺用量400 g/t条件下进行一粗一精(精选药剂用量减半)闭路反浮选, 可获得铁品位43.88%、回收率50.93%的铁精矿产品。