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1.
《Ceramics International》2022,48(8):10506-10515
The search for materials and methods capable of reducing human impacts on the environment is of utmost importance nowadays. This study's primary purpose was to analyze the technical feasibility of ceramic composites production utilizing Fundão Dam's Iron Ore Tailings (IOT), Blast Furnace Slag (BFS) from charcoal, and Foundry Sand (FS) as partial substitutes for the traditional raw materials – sand and clay – for application in building industry materials. The composites were molded in rectangular specimens and fired at temperatures of 900, 950, 1000, 1050, and 1200 °C. The developed materials were analyzed and characterized by X-Ray Diffraction (XRD), Scanning Electron Microscopy (SEM), Energy Dispersive Spectroscopy (EDS), Thermogravimetry (TGA), and Differential Thermal Analysis (DTA). The obtained materials had flexural strength modulus of up to 12.19 MPa, water absorption ranging from 2 to 22%, linear shrinkage ranging from 0.02 to 6.50%, and apparent density ranging from 2.03 to 1.63 g/cm3. The study of the internal structure formation process revealed the formation of amorphous structures in the composites. The results demonstrated that these waste materials may be jointly used in construction materials, contributing to the reduction of natural resource extraction, besides enabling their correct disposal, minimizing environmental impacts, and improving the life quality of the surrounding communities. 相似文献
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《Ceramics International》2022,48(10):14192-14200
In this study, mold powder slurries with high solid loading and low viscosity were prepared during the ball-milling process for improving the homogeneity and mechanical properties of granules after spray-drying. The effect of ball-milling parameters, such as solid loading, binder/dispersant content, and ball-milling time, on the flowability, dispersibility, stability, and rheological behavior of mold powder slurries was systematically investigated by rheology observation and sedimentation tests. As these parameters varied, the slurry exhibited the shear-thinning behavior of a non-Newtonian fluid with a shear rate range of 0–50 s?1, which was adequately described by the Herschel-Bulkley model. The optimal parameters that optimized the flowability, dispersibility, and stability of the slurry, along with its rheological behavior, were chosen as follows: solid loading, 60 wt%; modified sodium carboxymethyl cellulose binder content, 1.0 wt%; sodium tripolyphosphate dispersant content, 0.5 wt%; ball-milling time, 60 min. 相似文献
4.
《Ceramics International》2022,48(20):29882-29891
A simple strategy for preparing MgO–Al2O3–CaO-based porous ceramics (MACPC) with high strength and ultralow thermal conductivity has been proposed in this work based on the raw material of phosphorus tailings. The effects of phosphorus tailings content, carbon black addition and heat treatment temperature on the properties of MACPC were studied, and their pore-forming mechanism during sintering was revealed. The results showed that the main phase composition of MACPC was magnesia alumina spinel and calcium aluminate after sintering at 1225 °C. Furthermore, the MACPC exhibited excellent comprehensive properties when 60 wt% phosphorus tailings and 40 wt% alumina were added, whose apparent porosity was 62.8%, cold compressive strength was 14.8 MPa, and the thermal conductivity was 0.106 W/(m·K) at 800 °C. The synchronously enhanced strength and thermal insulation properties of MACPC were related to the formation of uniformly distributed micropores (<2 μm) and passages in the matrix, which originated from the decomposition of phosphorus tailings and the burnt out of carbon black during the sintering process. The preparation of MACPC with high temperature resistance and excellent mechanical and thermal insulation properties with the raw material of phosphorus tailings provided an effective method for the high-value utilization of phosphorus tailings. 相似文献
5.
The process of cemented carbides manufacturing requires rapid and field elemental analytical techniques to control and evaluate the properties of products. Calibration-free laser-induced breakdown spectroscopy (CF-LIBS) is such a potential elemental analytical technique. In this work, a portable LIBS instrument combined with a CF method was developed for the analysis of cemented carbides. Three batches of cemented compact carbides without reference samples were analyzed. Qualitative and quantitative analysis of the samples were achieved by using the portable LIBS instrument combined with CF method. To validate the analysis results, X-ray fluorescence spectrometry (XRF) was used to analyze the samples as well. The results of CF-LIBS agreed well with the results of XRF, with relative errors between ?29.53 and 24.70%. The results demonstrated that the portable LIBS instrument combined with CF method was capable for direct and rapid analysis without any need of standard measurements. Notably, with the portable LIBS instrument combined with CF method, acceptable accuracy could be obtained, which is promising for practical field applications. 相似文献
6.
Olusola Timothy Bolaji Samuel Olusegun Awonorin Lateef Oladimeji Sanni Taofik Akinyemi Shittu 《International Journal of Food Properties》2018,21(1):1619-1632
This research work was conducted to investigate the impact of critical processing conditions on the selected mechanical properties of maize in the production of fermented ogi slurry. Five varieties of maize (A4W, C3Y, D8W, B2Y, and E9W) were soaked at 28 ºC and average hot soaking at 65ºC, respectively, for 96 h at 12-h interval. Selected mechanical properties were evaluated based on a 5 × 2 × 9 factorial design (varieties× soaking methods× soaking periods). Force (FB) and energy required to break (EB) maize grains decreased significantly (p < 0.05) up to the 12th hour. The EB reduced from 873.3 to 70.0 N mm and from 873.3 to 77.8 N mm for variety E9W at soaking conditions of 28ºC and 65ºC, respectively. Similar trends were observed for other maize varieties. Modulus of elasticity and resilience decreased significantly (p < 0.05) with increase in soaking period and moisture content. The EB to break maize grains was directly proportional to the product of Young’s modulus and area (Em A1.5), the FB and area (Fm A°.5) and force required to break and geometric mean diameter (F Dg2) of maize grains with a high R2 (0.9610.999). This study suggested that the duration of soaking between 12 and 24 h should be enough to significantly (p > 0.05) reduce the hardness, force, and energy required to break whole maize grains in the production of this fermented product and relevant for predicting minimum required energy for a large-scale operation. 相似文献
7.
分析了溢流型球磨机进料口矿浆泄漏的原因以及泄漏后给球磨机润滑系统和环境所带来的危害。通过对溢流型球磨机进料口密封装置的改进,减少和杜绝了矿浆泄漏,改善了球磨机运行环境,延长了润滑油使用周期、提高了球磨机有效作业率,降低了球磨机运行成本。 相似文献
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9.
In this study, a highly efficient method for chemical mechanical polishing (CMP) of silicon carbide (SiC) substrates using enhanced slurry was proposed and developed. The enhanced slurry contains bubbles of ozone gas generated by ozone gas generator in pure water mixed with a conventional commercially available slurry. Therefore, the enhanced slurry has an oxidizing effect on the Si-face of SiC substrates. To confirm the effectiveness of bubbles enclosing ozone gas, both nano-indentation test and X-ray photoelectron spectroscopy (XPS) analysis were conducted. As a result, the hardness decrease of the Si-face of the SiC substrate was confirmed through the nano-indentation test, and the generation of reaction products was confirmed on Si-face of SiC substrate in the XPS analysis. According to a series of experimental results of our proposed highly efficient CMP method for SiC substrates, the removal rate can be increased when the enhanced slurry was applied, comparing with that for the not only conventional commercially available slurry but also commercially available dedicated slurry. 相似文献
10.
充填料浆配合比的选择直接决定了充填体的强度及运行成本。根据两种骨料混合堆积密实度试验,得到废石风砂最优配比。利用Design-Expert软件中的Box-Behnken中心组合试验设计及响应面法(RSM)研究了料浆质量分数、水泥用量和骨料配比对充填体不同龄期内无侧限抗压强度的影响规律,建立了以粗骨料胶结体3,7,28 d强度为响应值的三元二次回归模型,并对该模型的适用性进行了验证。试验结果表明,充填体强度不仅受单一因素影响,而且两因素之间的交互作用对强度影响显著。由模型的响应曲面可知,质量分数与骨料配比的交互作用对充填体早期强度影响显著,水泥用量与骨料配比的交互作用对充填体中期强度影响显著,质量分数与水泥用量的交互作用对充填体后期强度显著。通过回归模型及建立的充填材料成本函数,优选出一组料浆配合比,经现场试验满足生产要求。 相似文献