Improved Matrix-Filler Adhesion

Enhanced matrix-filler adhesion is realized after filler treatment with a surface treatment process. The hydrosol/coupling agent treatment was applied to a wide range of inorganic and organic fillers, and adhesion to a variety of matrix resins was improved. Scanning Electron Microscopy (SEM) was used to determine the locus of failure in the filled systems. The locus of failure shows the relative degree of adhesion between the filler and the polymer matrix. Significant improvement in adhesion in humid environments is also observed.     

Preparation of Iron Filler-Based Photocomposites and Application in 3D Printing

The introduction of metallic fillers to polymers via the photopolymerization approach can endow the composite materials with some unique properties, but the relevant research is still scarce due to the issue of light penetration and inner filter effect. Herein, for the first time the fabrication of photocomposites based on fine iron powder (i.e., a typical kind of metallic filler) is reported in this work. The free radical polymerization of two different acrylate monomers, poly(ethylene glycol) diacrylate and trimethylolpropane triacrylate, is performed in the presence of iron filler under mild conditions (i.e., light emitting diode (LED)@405 nm irradiation at room temperature under air). And the real-time Fourier transform infrared spectroscopy reveals remarkable photopolymerization kinetics of acrylates with high final conversions and fast polymerization rates despite the increasing contents of iron filler in the composites. Interestingly, the 3D printing technique is applied to the iron filler-based composites to produce tridimensional patterns with excellent spatial resolution. This work not only paves the way for the investigation of photocomposites based on metallic fillers through photochemical methods, but also broadens the potential application prospects.     

PVC基阻尼涂料的制备及其流变性能

以聚氯乙烯（PVC）为基体，对苯二甲酸二辛酯（DOTP）为增塑剂，与无机填料CaCO3、钙锌热稳定剂、乳化剂OP-10、润滑剂液体石蜡等复合改性制备PVC基阻尼材料，采用动态流变仪DHR、动态热机械分析仪DMA、扫描电镜SEM等对试样的性能和形态进行表征。运用正交设计探究各组分对性能的影响规律，结果表明，填料CaCO3和增塑剂DOTP比例对其阻尼性能影响最显著；当PVC: CaCO3: DOTP: OP-10比重为45: 33: 22: 2时，25℃时频率0.01～150 Hz范围内，tan δ最大值从0.497提高到0.604；剪切速率0.1 s-1时表观黏度为3738 Pa·s，剪切速率150 s-1时表观黏度为2.19 Pa·s，具有优异的抗流挂性与稳定性。通过LASD形态分析构建微观聚集态模型，提出刚性填料团聚-解团聚和聚合物微球变形对流变性能的作用机理，为LASD的持续研究提供技术思路和理论基础。     

Role of heat transfer and thermal conductivity in the crystallization behavior of polypropylene‐containing additives: A phenomenological model

The thermal conductivity of a filler and the thermal conductivity of a composite made from that filler influence the heat‐transfer process during melt processing. The heat‐transfer process from the melt to the mold wall becomes an important factor in developing the skin–core morphology. These aspects were examined in this study. The thermal conductivity of polypropylene–filler composites was estimated with a standard model for various fillers such as calcium carbonate, talc, silica, wollastonite, mica, and carbon fibers. The rate of cooling under given conditions, including the melting temperature, mold wall temperature, mass of the composite, and filler content, was estimated with standard heat‐transfer equations. The time to attain the crystallization temperature for polypropylene was evaluated with a regression method with differential temperature steps. The crystallization curves were experimentally determined for the different fillers, and from them, the induction period for the onset of crystallization was estimated. These observations were correlated with the expected trends from the aforementioned formalism. The excellent fit of the curves showed that in all these cases, the thermal conductivity of the filler and composite played a dominant role in controlling the onset of the crystallization process. However, the nucleation effects became important in the later stages after the crystallization temperature was attained. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2994–2999, 2003     

纳米CaSiO_3填料的制备及其性能表征

以乙醇为溶剂,正硅酸乙酯(TEOS)为胶溶剂,CaCO3为主要试剂,采用溶胶-凝胶(Sol-Gel)技术制备纳米偏硅酸钙(CaSiO3)填料,考察主要工艺参数——初始水凝胶pH值、R值(H2O/TEOS)对粉体形貌、颗粒大小等性质的影响。研究表明:采用溶胶-凝胶法能合成纳米级的CaSiO3填料。     

Tensile modulus modeling of carbon‐filled nylon 6,6 and polycarbonate‐based resins

Electrically and thermally conductive resins can be produced by adding conductive fillers to insulating polymers. Mechanical properties, such as tensile modulus, are also important. This research focused on performing compounding runs followed by injection molding and tensile testing of carbon‐filled nylon 6,6 and polycarbonate‐based resins. The three carbon fillers investigated included an electrically conductive carbon black, synthetic graphite particles, and a milled pitch–based carbon fiber. For each polymer, resins were produced and tested that contained varying amounts of these single‐carbon fillers. In addition, combinations of fillers were investigated by conducting a full 2³ factorial design and a complete replicate in each polymer. These tensile modulus experimental results were then compared to results predicted by several different models. For the composites containing only one filler type, the Nielsen model with the modified Ψ term provided the best prediction of the actual experimental values. For the composites containing more than one filler type, a new parameter, which includes the vibrated bulk density (VBD) of the fillers, was incorporated into the Nielsen model with the modified Ψ term. This model with the new VBD parameter provided the best estimate of experimental tensile modulus for composites containing multiple‐filler types. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 1716–1728, 2003     

Influence of grafted polypropylene on the mechanical properties of mineral‐filled polypropylene composites

The purpose of this work was to study how mineral fillers would behave in a polypropylene (PP) matrix when PP modified with maleic anhydride (MA) and/or itaconic acid (IA) was used as a coupling agent in the preparation of mineral‐filled PP composites. The composites were characterized with tensile mechanical measurements and morphological analysis. The optimum amount of the coupling agent to be used to obtain composites with improved mechanical properties was established. The results indicated that these coupling agents enhanced the tensile strength of the composites significantly, and the extent of the coupling effect depended on the nature of the interface that formed. The incorporation of coupling agents enhanced the resistance to deformation of the composite. The behavior of IA‐modified PP as a coupling agent was similar to that of a commercial MA‐modified PP for the filled PP composites. Evidence of improved interfacial bonding was revealed by scanning electron microscopy studies, which examined the surfaces of fractured tensile test specimens; their microstructures confirmed the mechanical results with respect to the observed homogeneous or optimized dispersion of the mineral‐filler phase in these composites. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2343–2350, 2007     

Mechanical and tribological properties of glass–epoxy composites with and without graphite particulate filler

The objectives of this research article is to evaluate the mechanical and tribological properties of glass‐fiber‐reinforced epoxy (G–E) composites with and without graphite particulate filler. The laminates were fabricated by a dry hand layup technique. The mechanical properties, including tensile strength, tensile modulus, elongation at break, and surface hardness, were investigated in accordance with ASTM standards. From the experimental investigation, we found that the tensile strength and dimensional stability of the G–E composite increased with increasing graphite content. The effect of filler content (0–7.5 wt %) and sliding distance on the friction and wear behavior of the graphite‐filled G–E composite systems were studied. Also, conventional weighing, determination of the coefficient of friction, and examination of the worn surface morphological features by scanning electron microscopy (SEM) were done. A marginal increase in the coefficient of friction with sliding distance for the unfilled composites was noticed, but a slight reduction was noticed for the graphite‐filled composites. The 7.5% graphite‐filled G–E composite showed a lower friction coefficient for the sliding distances used. The wear loss of the composites decreased with increasing weight fraction of graphite filler and increased with increasing sliding distance. Failure mechanisms of the worn surfaces of the filled composites were established with SEM. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2472–2480, 2007     

Preparation of cardanol–formaldehyde resins from cashew nut shell liquid for the reinforcement of natural rubber

Natural rubber was reinforced with a high loading of a cardanol–formaldehyde resin prepared from cashew nut shell liquid. Cardanol–formaldehyde resins, both resoles and novolaks, were synthesized from cardanol, which was extracted from cashew nut shells. This was done by the condensation polymerization of cardanol and formaldehyde in the presence of base and acid catalysts. The cardanol–formaldehyde resole with the highest yield (ca. 75%) was prepared with a formaldehyde/cardanol molar ratio of 2.0 at pH 8.0 and 90°C for 8 h. The cardanol–formaldehyde novolak with the highest yield (ca. 80%) was prepared with a formaldehyde/cardanol molar ratio of 0.8 at pH 2.2 and 100°C for 7 h. Fourier transform infrared and ¹³C‐NMR were employed to characterize the chemical structures of the obtained cardanol–formaldehyde resins. The resins were compatible with natural rubber in various formulations. The cured behaviors of natural rubber blended with the cardanol–formaldehyde resole and novolak resins were investigated. The cured behaviors of cardanol–formaldehyde resole and cardanol–formaldehyde novolak samples were different, reflecting differences in their chemical reactivities. Furthermore, the incorporation of cardanol–formaldehyde resins into natural rubber provided significant improvements in mechanical properties such as the hardness, tensile strength, modulus at 100 and 300% elongation, and abrasion resistance. However, the elongation at break and compression set of the blends decreased as expected. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 1997–2002, 2007     

Ink‐eliminated waste paper sludge flour‐filled polypropylene composites with different coupling agent treatments

Ink‐eliminated sludge flour (IESF), waste residue from the recycling treatments of waste paper, was utilized as a new kind of filler to reinforce polypropylene (PP) in this research work. Different coupling agents, including maleated anhydride grafted PP (MAPP), stearic acid (SA), and titanate (NDZ‐101), were used to increase the compatibility between IESF and PP. By using different measurements, the microstructure, morphology, thermal behaviors, and mechanical properties of the IESF/PP composites were investigated in detail. It was found that IESF, as a nucleation agent, not only induced the crystallization orientation of PP but also accelerate the crystallization rate of PP. Just as indicated in the experiments, the presence of IESF has shown the advantages of increasing the dimensional stability, the hardness and the flexural property, and the presence of coupling agents has a favorable effect on the improvement of dimensional stability. Moreover, the coupling agent has minor influence on the mechanical property, even causes some decrease in the impact strength. Among these three coupling agents, MAPP is found to be the best coupling agent for increasing the interfacial adhesion between IESF and PP, and the MAPP addition makes the PP composite possess the quickest crystallization rate and greatest tensile strength. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 513–520, 2003