Up-pulling force analysis for ESC hollow cylindrical casting

Electroslag casting(ESC)is an important method to produce high quality castings.In this study,the ESC up-pulling inner mold method(EUPIM)was used to produce hollow cylindrical castings with the multiple consumable electrodes.The radial deformation,the axial and radial internal stress of the inner mold,and the axial internal stress of the slag shell were analyzed using the finite element method(FEM)with the aid of ANSYS software.The ProCAST software was used to calculate the specific heat,heat conductivity and density curve of Cu.Simulation results show that the radial deformation,the axial and radial internal stress of the inner mold,and the axial internal stress of the slag shell near the slag-metal interface of hollow cylndrical casting gradually increase from 0 s to 360 s after the ESC starting(slagging)process but before applying the up-pulling force.The suitable initial up-pulling moment of the inner mold is at around 180-198 s after the starting process.     

Performance analysis of hybrid/single nanofluids on augmentation of heat transport in lid-driven undulated cavity

This numerical study reveals the heat transfer performance of hybrid/single nanofluids inside a lid-driven sinusoidal trapezoidal-shaped enclosure. The right and left inclined surfaces of the trapezium have been considered as insulated, whereas the bottom sinusoidal wavy and the flat top surfaces of the enclosure as hot and cold, respectively. The governing partial differential equations of fluid's velocity and temperature have been resolved by applying the finite element method. The implications of Prandtl number (4.2-6.2), Richardson number (0.1-10.0), undulation number (0-3), nanoparticles volume fraction (0%-3%), and nanofluid/base fluid (water, water–copper (Cu), water–Cu–carbon nanotube, water–Cu–copper oxide (CuO), water–Cu–TiO₂, and water–Cu–Al₂O₃) on the velocity and temperature profiles have been studied. Simulated findings have been represented by means of streamlines, isothermal lines, and average Nusselt number of above-mentioned hybrid nanofluids for varying the governing parameters. The comparison of heat transfer rates using hybrid nanofluids and pure water has been also shown. The heat transfer rate is increased about 15% for varying Richardson number from 0.1 to 10.0. Blending of two nanoparticles suspension in base fluid has a higher heat transfer rate—approximately 5% than a mononanoparticle. Moreover, a higher average Nusselt number is obtained by 14.7% using the wavy surface than the flat surface of the enclosure. Thus, this study showed that applying hybrid nanofluid may be beneficial to obtain expected thermal performance.     

Superconvergence analysis of nonconforming finite element method for time-fractional nonlinear parabolic equations on anisotropic meshes

In this paper, we prove a novel result of the consistency error estimate with order $O\left(h^2\right)$ for $E{Q}_1^{rot}$ element (see Lemma 2) on anisotropic meshes. Then, a linearized fully discrete Galerkin finite element method (FEM) is studied for the time-fractional nonlinear parabolic problems, and the superclose and superconvergent estimates of order $O(\tau +h^2)$ in broken $H^1$-norm on anisotropic meshes are derived by using the proved character of $E{Q}_1^{rot}$ element, which improve the results in the existing literature. Numerical results are provided to confirm the theoretical analysis.     

Potential of plasmonic microreactor for Photothermal hydrogen-enriched fuel production from biomethane

In the present article, a series of coupled computational physics - fluid dynamics models were developed aiming at assessing the feasibility of photothermal synthetic fuel production from biogas (biomethane) and steam blends using plasmonic nanostructure Ag/TiO₂ substrate (each, 0.1 μm in thickness) inside a thermal, momentum and mass transport boundary layer in a microreactor. A chain of partial and complete biogas reforming and water-gas shift reactions were modelled as the dominant chemical reactions responsible for synthetic fuel production from biomethane. Using equilibrium analysis, plausible thermodynamic operating conditions were identified and applied to the computational models. The effect of light wavelength (λ) on the reaction rate, chemical conversion extent, syngas quality, exergy partitioned in synthetic fuel, and composition of gas products were investigated. The results showed that the performance of the microreactor is wavelength-dependent. It was found that the highest production rate for the synthetic fuel was achieved at 580 nm < λ < 620 nm. Within the same wavelength range, the chemical conversion of biomethane to synthetic fuel reached 85% at steam to methane ratio of 3 and the synthetic fuel quality was >2.05, which is suitable for a Fischer-Tropsch process. It was also identified that the syngas quality of the synthetic fuel can be regulated by adjusting the wavelength of the light. The exposure time was also identified to be a critical parameter affecting the performance of the microreactor. For an exposure duration of up to 10 ns, high quality of synthetic fuel >2.05 can be achieved within the optimum wavelength range of 580 nm < λ < 620 nm.     

扫描隧道显微镜钨针尖的制备与表征

采用直流电化学刻蚀方法制备扫描隧道显微镜钨针尖,研究了电化学刻蚀过程中NaOH溶液浓度、钨丝浸入长度和刻蚀电压对针尖形貌的影响。通过扫描电子显微镜(SEM)测量针尖曲率半径和针尖纵横比值,以表征针尖的尺寸和形状;通过能谱仪(EDS)分析针尖表面成分,以表征表面清洁度;通过场发射显微镜(FEM)得到Fowler-Nordheim (F-N)曲线来检测针尖发射性能。实验结果表明,当溶液浓度为2 mol/L、钨丝浸入长度为4 mm、刻蚀电压为3 V时,可以得到曲率半径约为100 nm、纵横比值为13的针尖,且表面无钨的氧化层。FEM结果显示当对针尖施加500 V的负偏压时,针尖可以稳定发射50 nA量级的电流,且针尖性能具有良好的一致性。     

Investigation of cohesive FE modeling to predict crack depth during deep-scratching on optical glasses

Optical glass scratching can induce various types of cracks, among which median cracks are extremely detrimental and penetrate deeply under the surface. Due to deep-scratching process complexity, it is challenging to devise a method to predict median crack depth. Indentation testing has been examined comprehensively in prior research works. It has been found that using the correlation between scratch and indentation testing can simplify predictive method development. In this research, a numerical method based on indentation testing is proposed to determine median crack depth during deep scratching. In the first step, an FE model is configured to simulate the indentation testing process and the Cohesive Zone Method is applied to describe median crack behavior. The cohesive parameters calibrated through experimental indentation testing are implemented in the FE scratch model, and the results are compared with the experimental scratch test results. According to the results, the FE scratch model was enhanced by mode II fracture energy and the modeled friction coefficient. The indentation and scratch experiments were conducted with BK7, F2, Fused silica, K5, Pyrex, Quartz, SF6, and SF19. The experimental results prove that the nonlinearity of the median crack depth curve correlates with K_Ic. A comparison of the experimental and numerical results demonstrates the model is virtually functional for materials with K_Ic below 1000?kPa?m^1/2. Comparisons between the current findings and other studies infer the model and experimental results are accurate and reliable.     

Stray current-induced corrosion in cathodic protection installations of steel-reinforced concrete structures: FEM study of the critical parameters

A wide range of parameters was investigated by numerical calculations concerning their impact on DC stray current corrosion of reinforced concrete (RC) structures. A simplified model geometry was used to extract the relevant parameters and their interaction in terms of stray current-affected structures. This study mainly focuses on RC structures that are fitted with cathodic protection installations. The findings reveal a complex interaction between the investigated parameters. The possible relevance of further parameters, which is not the subject of this study, was emphasised.     

基于声学有限元的柴油机增压器压气机气动噪声研究

为研究船用低速柴油机增压器压气机气动噪声,采用计算流体动力学和声学有限元的混合计算方法进行了数值预测。通过试验对压气机计算模型进行了验证。在3个工况下对压气机非定常流场进行了计算,其中压力脉动被用作声学计算中的声源信息;采用声学有限元方法对压气机气动噪声进行了预测。结果表明:计算流体力学和声学有限元的混合计算方法具有较高的计算精度,可以用于压气机气动噪声数值预测;压气机进口气动噪声主要谱成分为离散单音噪声和宽频噪声;离散单音噪声在叶片通过频率处有明显的指向性,存在两个突出峰值。