两台竹浆碱回收锅炉NOx、SO2排放的探讨

根据两台竹浆碱回收锅炉的实际运行情况,对其结构与运行对污染物排放的影响进行了比较、分析。     

连续蓄热式生物质气化/燃烧供热系统

生物质能源是一种环境友好的可再生能源,但也存在能量密度低、含水率高、碱金属含量高等缺点,导致其在热利用的过程中存在易结渣、堵灰及腐蚀、热效率不高等问题。本文结合生物质气化、炉内碱金属/硫固定、两级焦油裂解、蓄热式燃烧,以及冷凝热回收等多项先进技术,设计并搭建了连续蓄热式生物质气化/燃烧供热系统。以海洋贝壳类废弃物作为生物质成型燃料的添加剂和生物质焦油裂解过程的催化剂,在实现海洋废弃资源高值化利用的同时,克服了生物质热利用过程中的多项障碍,能够显著提高生物质能热利用效率,同时大幅度降低当前工业及民用供热过程中CO₂、SO_x、NO_x及烟尘的排放,具有良好的经济性与环保性。     

Effect of ash on dielectric properties and micro-structure of high alkali coal at different temperature pyrolysis

The effect of ash on dielectric properties and micro-structure of high alkali coal at different temperature pyrolysis was studied, so as to provide theoretical basis for coal deep processing by microwave. An acid-washed method was adopted to remove ash in Zhundong coal for preparing coal chars at 700 °C–1300 °C. X-ray diffraction analysis was used to characterize the microcrystal structure. The thermal stability was characterized by thermogravimetric analyzer, and the dielectric properties were measured by a vector network analyzer. The results showed that when the pyrolysis temperature was below 1100 °C, the presence of ash hindered the development of carbon structure in raw coal char. The main reason is that the alkali metal oxides (K₂O and Na₂O) in the ash promoted the solution loss reaction during pyrolysis. The structure of the original carbon layer was damaged, thereby the graphitization degree, thermal stability and dielectric properties of raw coal char were weaker than the ash-free coal char. When the pyrolysis temperature reached 1300 °C, the minerals were completely melted. The reaction of phase transition of SiO₂ in ash played a catalytic role on raw coal char structure, resulting in tighter arrangement of adjacent carbon layers. The raw coal char showed stronger dielectric properties and thermal stability.     

伞帽用高铬铸铁在热强碱腐蚀环境下的磨损分析

针对氧化铝行业中常用的Cr28和Cr20高铬铸铁伞帽在相同工况条件下的磨损机理进行分析,并对比研究了实际生产中两种失效材料的成分、组织及性能。结果表明,伞帽部件在高温强碱腐蚀条件下受到外界冲刷时,磨损量由微切削磨损与变形磨损这两种机制共同决定。含铬量较高的Cr28高铬铸铁,其冲刷和抗腐蚀磨损性能均优于Cr20高铬铸铁。伞帽服役寿命主要受浆料和表层的铸铁材料两大因素影响。两种试验材料经淬火+回火处理后,基体组织中主要为回火马氏体+M₇C₃型碳化物+少量残留奥氏体,其中含铬量较高的Cr28高铬铸铁中共晶碳化物含量更高,且分布更加弥散,其平均硬度值为64.0 HRC,高于Cr20高铬铸铁的60.2 HRC。最终确定Cr28高铬铸铁作为伞帽材质更能满足氧化铝生产及设备检修周期的需要。     

煤/石油焦共气化过程中AAEM的催化转化行为

以富含碱金属及碱土金属的准东煤和石油焦为原料,在热重反应器上分别进行了水蒸气及CO2条件下的共气化实验,探究了AAEM的赋存形态对其转化行为及燃料气化特性的影响规律.研究表明,准东煤与石油焦在水蒸气条件下的共气化反应速率明显快于CO2条件,来自煤中的AAEM促进了石油焦的气化.在CO2气氛中,不同赋存形态矿物的催化作用存在较大差异,盐酸溶态的Ca起主要催化作用,并在气化过程中生成CaS.而在水蒸气气氛中,不同赋存形态矿物的催化作用差异较小,气化过程中含Ca组分主要生成CaO.     

Preparation and corrosion resistance of cordierite–spodumene composite ceramics using zircon as a modifying agent

To prolong the service life of cordierite–spodumene composite ceramics applied to the solar heat transmission pipeline, the zircon modifier was introduced to improve the corrosion resistance of the ceramics. The effects of zircon on the density, bending strength, crystalline phase, microstructure and chemical stability were studied. The results showed that the sintering temperature range of the composite ceramics was broadened to 40–60?°C with the introduction of 5–15?wt% zircon. Moreover, the mechanical strength and corrosion resistance of the ceramic materials were improved with the zircon introduction. In particular, sample C3 containing 15?wt% of zircon and sintered at 1360?°C exhibited the best performance, which had the 0.03% Wa, 0.07% Pa, 2.34?g?cm^?3 Db and 100.17?MPa bending strength. After acid and alkali corrosion, the water absorption was still less than 0.5% and the strength loss rate decreased to less than 5.3%. The XRD and SEM analyses demonstrated that the ZrSiO₄ grains dispersed at the grain boundaries could enhance the mechanical properties. Furthermore, the existence of the Zr⁴⁺ ions not only reduced the cationic solubility of the glassy phases but also led to a reaction with OH^? to form Zr(OH)₄ on the surfaces. This improved the corrosion resistance of the composite ceramics and endowed it with a high residual strength after the acid and alkali corrosion.     

低剂量抑制剂Inhibex501存在下的甲烷水合物相平衡研究

含动力学抑制剂的天然气水合物相平衡研究对新型低剂量抑制剂的开发具有指导作用。在283.6 ~ 290.9 K和7.51 MPa ~ 15.97 MPa的温压范围内研究了抑制剂Inhibex501及其溶剂2-乙二醇单丁醚对甲烷水合物相平衡条件的影响。实验结果显示，0.5wt%和2.0wt%浓度的Inhibex501对甲烷水合物形成的热力学条件具有促进作用，能使甲烷水合物形成移向更高的温度或者更低的压力，而2-乙二醇单丁醚在浓度0.2wt% ~ 1.0wt%范围几乎不改变甲烷水合物形成的热力学条件，N-乙烯基己内酰胺与N-乙烯基吡咯烷酮的共聚物对水合物形成热力学条件的改变起主要作用。     

环己酮废碱焚烧运行成本模拟方法及应用

通过反平衡法计算废碱焚烧炉热效率、产汽量及可变成本,建立了废碱焚烧运行成本模型,并计算分析了可变成本与燃料类型、组成、投碱量、尾气含氧量等因素的关联性。结果表明:随着混合燃料中干气比例提高,可变成本下降;仅使用辅助燃料渣油时,随着渣油量增加,可变成本不断增加,并出现加速拐点,急速增加;仅使用干气作辅助燃料时,随着干气量增加,投碱量减少,可变成本不断降低,并出现加速拐点,急速下降;随着尾气含氧量增加,锅炉的燃烧效率不断下降,可变成本不断增高;针对干气充足、干气不充足以及全部使用燃料油时,提出了相应的经济运行模式,并将其应用于指导生产,经济效益明显。     

碳酸性侵蚀与AAR作用下纳米混凝土的耐久性

地铁混凝土处于地下空间,容易受到地下水的碳酸性侵蚀；碱集料反应 (AAR)是一种严重的混凝土耐久性问题,既难以发现又难以修补,由两者共同作用引起的混凝土耐久性降低严重影响地铁隧道的正常使用.为研究纳米材料对地铁混凝土在碳酸性侵蚀和AAR共同作用下耐久性的影响,在普通混凝土中掺入适量纳米SiO₂和纳米Fe₂O₃,利用自行研制的碳酸性侵蚀试验箱进行试验,采用碳酸性侵蚀深度、膨胀率和声速作为测试指标来评价纳米混凝土在碳酸性侵蚀和AAR共同作用下的耐久性.试验结果表明:掺入纳米颗粒后,混凝土的膨胀率和侵蚀深度有了明显降低,而声速有了明显提升,说明纳米混凝土的耐久性优于普通混凝土；在182 d龄期时,掺量为2%的纳米SiO₂混凝土耐久性改善最明显,侵蚀深度和膨胀率最小,声速最大且声速下降幅度最小；其次是掺量为1%的纳米Fe₂O₃混凝土.由于纳米颗粒特殊的物理化学性质,改善了混凝土内部的微观结构和孔溶液的化学组成,使碳酸性侵蚀和碱集料反应共同作用下混凝土的耐久性得到了提高.