Experimental research on micro hole drilling of polycrystalline Nd:YAG

Polycrystalline Nd:YAG materials have wide applications in solid-state lasers. In this study, micro hole drilling experiments were performed on polycrystalline Nd:YAG using a polycrystalline diamond micro drill. The hole diameter, edge chipping, and hole wall surface quality were examined in detail. The results showed that the hole diameter was slightly larger than tool diameter. A diameter error of less than 5.5% was achieved. The edge chipping at the entry hole was formed by the encircled petal shape exfoliations, which were produced by the indentation and rotation movement in the drilling entry stage. Edge chipping at the exit hole was generated by an entire piece of exfoliation, which was produced by a circle of microcracks around the tool tip propagating to the bottom surface in the drilling exit stage. The edge chipping width at the entry hole was smaller than that at the exit hole. Based on different material removal modes, the hole surface morphology was classified into three types: ductile removal, coexisting ductile and brittle removal, and brittle removal. The hole surface quality mainly depended on the proportion of the brittle fracture to ductile removal surface.     

我国中空吹塑行业发展现状及“十四五”期间重点产品、工艺和设备发展方向

从原料、中空成型机和吹塑工艺等方面介绍了我国中空吹塑行业发展现状，并对电子化学品专用超洁净桶、高压储氢四型瓶、全电动中空成型机、微发泡中空成型技术和挤吹聚对苯二甲酸乙二醇酯（PET）容器等在“十四五”期间的重点产品、工艺和设备发展方向进行了展望。     

幼童用智能示警蚕丝被的研发

针对幼童自我控制能力和抵抗力较弱,易因踢被子引发感冒等疾病这一特定场景,通过将微型传感器植入蚕丝被特定部位中,以蓝牙通信方式广播传感器采集到的温度数据,手机APP读取到数据后,利用踢被温度变化逻辑判断模型进行分析,达到设定的逻辑判定条件后,在手机端发出声音和振动示警,开发出能够对踢被进行识别和示警的蚕丝被新产品。最后,根据检测评价指标与方法对试制产品进行了测试。结果显示:在报警时间阈值大于或等于7 min和踢掉全部被子条件下,报警成功率为100%;报警时间阈值偏差延时小于或等于3 min、正常睡眠过程中无误报警;对部分踢被等特殊情况也有一定辨识度。     

基于灰色关联度的微孔端面机械密封开启力共性影响参数分析

目前微孔端面机械密封采用的几何参数繁多,缺乏明确物理意义。为找出跨孔型的共性几何参数,基于Fluent多相流空化模型,针对矩形孔、菱形孔、椭圆孔端面机械密封,建立密封间隙流体的三维数值计算模型,计算得到144条开启力数据;在分析开启力和几何尺寸之间的关系、额外开启力产生机制的基础上,提出等效长度和等效宽度2个具有物理意义的几何参数;采用灰色关联度分析法,分析和验证等效长度、等效宽度、方向角、面积比对开启力的影响,发现4个因素对3种微孔密封的间隙流体开启力都有影响,但等效长度与等效宽度的影响较方向角、面积比大。     

计及时间相关性的微能源网鲁棒规划方法

微能源网以能源的梯级利用为原则,可实现风、光等多种新能源的高比例消纳,满足区域内电、热、冷等多种能源需求。微能源网中存在新能源出力与冷、热、电负荷的多重不确定性。为增强系统规划结果的鲁棒性,常采用不确定集表述新能源出力与多种用能需求的不确定性,实现针对微能源网的鲁棒规划设计,往往使系统规划结果过于保守,降低系统经济性。为克服以上问题,规避实际运行中不可能发生的场景,降低系统规划结果的保守性,文章提出一种考虑时间相关性的微能源网鲁棒规划模型。该模型在计及多重源荷不确定性的基础上,进一步考虑新能源出力与冷、热、电负荷的时间相关性。通过算例对传统不确定集与所提出的改进不确定集进行对比分析,验证了所提模型及方法的优越性和有效性。     

微结构模芯的精密磨削及其在微注塑成形中应用

针对微结构聚合物元器件的批量化生产与制造效率低等问题，采用精密修整成V形尖端的金刚石砂轮，在自润滑性和脱模性良好的钛硅碳陶瓷模芯表面加工制造出形状精度可控的V沟槽阵列结构，然后利用微注塑成形工艺将模芯表面的V沟槽阵列结构一次成形复制到聚合物表面，高效注塑成形制造出倒V形阵列结构的聚合物工件。分析了微模芯的表面加工质量与形状精度，研究了熔体温度、注射速度、保压压力、保压时间等微注塑成形工艺参数对微结构聚合物注塑成形角度偏差和填充率的影响。实验结果表明：通过微细磨削加工技术和微注塑成形工艺可以高效率、高精度地制造出规则整齐的微结构注塑工件，注射速度对微成形角度偏差的影响最大，保压压力对微成形填充率的影响最大，微结构模芯的微细磨削形状精度值为4.05 μm，微成形的最小角度偏差和最大填充率分别为1.47°和99.30%。     

Robust orientation control of multi‐DOF cell based on uncertainty and disturbance estimation

Multiple degrees‐of‐freedom (multi‐DOF) cell orientation control is a vital important technique involved in single cell surgery applications. Currently, few studies have been performed toward automation of multi‐DOF cell orientation control using robotically controlled optical tweezers. In this paper, a robust control framework is developed to perform multi‐DOF cell rotational control with consideration of model uncertainties and external disturbances. Both simulation and experimental studies are presented to illustrate the performance of the proposed control strategy. The main contributions of this work lie in that this is the first time to develop a unified framework to achieve multi‐DOF cell orientation control without the need for accurate dynamic model parameters and/or any knowledge about uncertainty characteristic, which greatly enhances the robustness of the overall system.     

Fluidisation characteristics of granular activated carbon in drinking water treatment applications

Granular activated carbon (GAC) filtration is an important unit operation in drinking water treatment. GAC filtration is widely used for its filtration and adsorption capabilities as a barrier for undesired organic macro- and micro-pollutants. GAC filtration consists of two successive phases: adsorption and filtration, capturing the impurities from the water in conjunction with a backwash procedure in which the suspended particles are flushed out of the system. Available literature predominantly focusses on adsorption. A less frequently discussed but nevertheless equally crucial aspect of this operation is the backwash procedure of GAC beds. To prevent accumulation of suspended particles and to avoid additional operation costs, optimal backwashing is required. Another factor is sustainability: water utilities are showing increasing interest in exploring new sustainable GAC media. As these have different bed expansion tendencies due to different GAC characteristics with varying geometries, operational developments are needed for prediction models to estimate the expansion degree during backwashing. The prediction of the bed expansion of GAC is complex as the particles are non-spherical, porous and polydisperse. Through a combination of advanced particle laboratory and fluidisation experiments, we demonstrate a new approach which leads to an improved expansion prediction model for the backwashing of GAC filters.