“方变圆”变径筒状结构滑模施工技术

为解决塔式光热的核心构筑物吸热塔"方变圆"变径超高筒体结构施工难题,选用一套可变形的滑模平台系统,通过操作系统上可调千斤顶支座、门架横向液压千斤顶装置、多处可调节模板角度和收缩模板的丝杆等,使得滑模根据施工需求可在一定的范围内调节模板倾角、间距,并逐步完成收缩变形,其理论滑模允许偏角20°,最终高效完成异形结构施工。该滑模系统刚度大、承载及堆料能力强、空间大、机械化程度高,施工操作简单,安全性高,适应沙漠极端环境。全过程仅需使用一套滑模体系,就能完成方形段、方变圆的变形段及圆形段施工,大大提高了施工效率,为类似环境下相似结构的施工提供了一定的参考。     

Up-pulling force analysis for ESC hollow cylindrical casting

Electroslag casting(ESC)is an important method to produce high quality castings.In this study,the ESC up-pulling inner mold method(EUPIM)was used to produce hollow cylindrical castings with the multiple consumable electrodes.The radial deformation,the axial and radial internal stress of the inner mold,and the axial internal stress of the slag shell were analyzed using the finite element method(FEM)with the aid of ANSYS software.The ProCAST software was used to calculate the specific heat,heat conductivity and density curve of Cu.Simulation results show that the radial deformation,the axial and radial internal stress of the inner mold,and the axial internal stress of the slag shell near the slag-metal interface of hollow cylndrical casting gradually increase from 0 s to 360 s after the ESC starting(slagging)process but before applying the up-pulling force.The suitable initial up-pulling moment of the inner mold is at around 180-198 s after the starting process.     

微间隙共形圆柱接触力模型的适用性分析

针对目前间隙铰接副接触力模型无法有效表述不同材料耗散阻尼效应,以及不适用于微间隙共形接触的问题,分析各种接触力模型中弹性接触力和耗散阻尼力计算方法的优缺点,提出一种普适性的圆柱内接触力分析模型。该模型将接触力描述为接触深度的显式函数,并将其适用范围有效地扩展至微间隙和低恢复系数工况。采用含间隙铰接副的曲柄-滑块机构进行动力学分析,对所提出接触力进行验证,计算结果表明:所提出的普适性接触力模型体现了微间隙时更高的接触刚度和低恢复系数时显著的阻尼效应,从而可为不同材料和间隙尺寸的间隙铰接副力学分析提供更为完备的计算模型。     

基于CFD-DEM方法的净化器流场模拟与结构优化

针对空气净化器能耗高的问题，使用离散元方法(DEM)在吸附滤网中建立随机堆积柱形活性炭模型，采用计算流体力学(CFD)方法对空气净化器内部流场进行数值模拟，在模拟与实验验证的基础上，考察了压降最小、流场最均匀的吸附滤网结构。结果表明，空气净化器压降主要发生在轴向，活性炭吸附滤网中回流、沟流现象严重，流体阻力是其他两种滤网的3倍。边数对多边形填充孔结构吸附滤网内压降与流场均匀性无影响，当孔结构改为圆形时，压降减小约52 Pa，节能18.4%(49 W)；当孔直径由8 mm增至12 mm，压降减小约48 Pa，节能19.4%(45 W)；滤网间距对空气净化器压降无影响，圆形、小孔径的吸附滤网内流场最均匀。     

Drag Power Loss Investigation in Cylindrical Roller Bearings Using CFD Approach

In high-speed rolling element bearings, the drag forces can be prominent and it is demonstrated in this investigation that the classical models may not be appropriate for correctly estimating this power loss contribution. A modification of the models is thus proposed, including the usual drag forces formulation relying upon the drag coefficient to be evaluated from a numerical computational fluid dynamics (CFD) approach. A three-dimensional approach that considers both the rings and the cylinder ends seems the only adequate approach to be used because a two-dimensional approach predicts a drag coefficient value that is too low. When using the former computed drag coefficient for the evaluation of the total power losses, high values of oil volume fraction must be employed to recover the measured power losses.     

Buckling and post-buckling behaviour of elastic seven-layered cylindrical shells – FEM study

The paper is devoted to buckling and post-buckling problems of an elastic seven-layered cylindrical shell under uniformly distributed pressure. The shell is an untypical sandwich structure composed of main corrugated core and two three-layer faces. Numerical FEM model for the shell has been elaborated. The calculations have been performed with the use of the ANSYS code for elastic shells of different dimensions. The linear and non-linear analyses of the shells have been performed with the use of the finite elements method. Critical pressure and equilibrium paths for the family of seven-layered shells subjected to uniformly distributed external pressure are calculated. The influence of corrugation pitch of main core and the length of the shell on the critical pressure has been determined. The results of these investigations are presented on the graphs.     

M1080B无心外圆磨床改进

M1080B无心外圆磨床砂轮及导轮宽度较窄,磨削轴承套圈外圆时,磨削效率低,托板架调整较为繁琐、皮带打滑、磨损较为严重。针对上述问题,提出了相应的解决办法,提高了磨削效率。     

Surface Profile Optimization of Yankee Dryer Based on Finite Element Analysis

The deformation and stress distribution of cast iron Yankee dryer caused by outside linear load， inside steam pressure and self-gravity were calculated by numerical simulation with ANSYS software. The deformation curve of the linear load area was obtained and compared with the deformation in the actual working process. The surface profile of dryer was optimized and the deformation and stress of the optimized dryer were calculated and compared with the that of before optimization. In this paper， the method of the surface profile optimization of Yankee dryer was presented．     

Waves in generalized thermo-viscoelastic infinite continuum with cylindrical cavity due to three-phase-lag time-nonlocal heat transfer

Abstract

Generalized thermoelastic interactions due to three-phase-lag time-nonlocal heat transfer in a Kelvin-Voigt type infinitely extended visco-thermoelastic continuum with cylindrical cavity has been investigated. The two-temperature generalized thermoelasticity theory has also been taken into account. The problem has been solved in the domain of Laplace on the assumption that the surface of the cavity is free from traction and is subjected to a smooth and time-dependent-heating effect. Laplace inversion of the transformed solutions has been carried out numerically. The obtained numerical data for different considerations are plotted in graphs to study the effects of time-nonlocal parameter, two-temperature parameter and visco-thermoelastic relaxation parameter on different thermoelastic quantities of physical interest.     

Acoustic emission source location considering refraction in layered media with cylindrical surface

To solve the problem that the existing acoustic emission (AE) source location algorithms cannot always obtain accurate results for multilayer cylindrical media, a new acoustic emission source location method considering refraction was proposed. AE source coordinates were solved by the complex method. Pencil-lead-break experiments were used to verify this method. The absolute distance errors of location results are less than 3 mm, much less than those by the traditional method. The numerical experiments were used to further analyze factors that affect location accuracy. The results of numerical experiments show that the location accuracy of the proposed method is not affected by the ratio of wave velocities but affected by the measurement accuracy of wave velocity. These results show that new method can obtain accurate AE source location in the two-layered cylindrical surface media such as the triaxial compression test.