管状带式输送机在线纠扭托辊的研究与应用

管状带式输送机是一种新型环保的散状物料连续输送设备,在运行过程中受各种因素影响,头、尾过渡段经常会跑偏,管状段经常会扭转,常规停机调偏纠扭方法已不能胜任复杂路线长距离管带机稳定运行的要求。为适应市场发展趋势,设计人员分析了管带机扭转原因,结合纠扭基本原理及常规纠扭方法,新开发出一种在线(不停机)纠扭托辊并投入项目应用。     

尼龙束捻度对水泥砂浆界面粘结的影响

通过织物拔出试验、抗折强度试验和扫描电镜对水泥基体微观破坏形貌的分析，研究了织物中尼龙束捻度对其增韧水泥砂浆界面粘结的影响。研究结果表明：存在着1个尼龙束捻度范围，在该范围内，捻度的增加有助于复合材料的界面粘结，且界面粘结强度随之提高；超出这一范围，捻度的增加反而不利于复合材料的界面粘结，界面粘结强度随之下降。     

基于活动拉深筋过拉深工艺的高强钢S梁扭曲回弹控制研究

采用CAE分析与现场调试相结合的方法,研究了高强钢变截面S梁拉延后的扭曲回弹规律,发现拐角特征是S梁发生扭曲回弹的关键影响因素。通过对拐角截面的应力和变形分析,解释了拐角造成扭曲回弹的原因,并设计了成形筋,以控制拐角造型引起的扭曲回弹。在设计成形筋的基础上,比较了变压边力和活动拉深筋过拉深两种工艺方案对S梁扭曲回弹的改善效果。研究结果表明活动拉深筋过拉深工艺对S梁扭曲回弹的改善更有效。     

捻因数对涤纶混纺纱强伸性能的影响

以混纺质量比60∶20∶20纺制10种捻因数的涤纶-高强度维纶-苎麻纤维混纺纱,测试了成纱断裂强力和断裂伸长率指标。结果表明:随着捻因数的增大,断裂强力和断裂伸长率都呈现出先增大后减小的趋势,断裂强力最大值出现在捻因数为420时,断裂伸长率最大值出现在捻因数为410时。     

Characteristics of heat transfer of impingement system with swap swirl generator

This article presents the computational fluid dynamic simulation of the heat transfer characteristics induced by a swap swirl air‐jet generator on the impingement surface. The study was carried out for conventional and swap twist tape inserts of twisted ratio y = 2.93 with various swap angles (α = 30°, 60°, 90°) at a constant distance of nozzle diameter impingement plate (L = 2D). The results show that the Nusselt number of the swirl impingement air‐jet depends on the twisted tape swap angles and airflow rate. The results also showed that the swap angle of 90° gave notable uniform local heat transfer distribution compared with the typical twist tape and other swap twist tapes (α = 30°, 60°). In addition, the predicted results of the local heat transfer coefficient help explain the local turbulence intensity and generation to assist the industrial applications of swirl impingement air‐cooling jet.     

Polymer spherulites: A critical review

Polymeric and non-polymeric materials often crystallize as spherulites when crystallized from viscous melts or solutions at large undercooling. The essential component of a spherulite is fibrillar crystals that grow in predominantly radial directions and branch irregularly. We review the growth, branching and twisting of crystals in the light of theoretical and experimental advances of the last decade, while maintaining an appreciation for historical context.The crucial role of self-generated fields ahead of the crystal–melt interface is developed. Pressure gradients from volume contraction have been treated, as well as impurity gradients ahead of a growing crystal; fibril width W is predicted and found to be proportional to δ^1/2, where the diffusion length δ = D/G, the quotient of diffusivity and growth rate, conveys the extent of the field gradient. Ribbon-like spherulite radii grow at a constant rate under diffusion-coupled interface control.Non-crystallographic branching is required to maintain the volume occupied by fibrillar crystals as the spherulite radius increases. Topological giant screw dislocations and induced nucleation at cilia tethered to crystals are observed mechanisms leading to branching normal to the wide dimension of lamellar crystals; but the relative importance of each of these is not yet established. Repetitive tip splitting by kinetic interface instability has been suggested as a branching mechanism in the wide dimension of lamellar crystals.Larger molecular mass reduces the spherulite growth rate, more so at low undercoolings, for reasons that remain unresolved. Miscible diluents often profoundly reduce G by lowering both thermodynamic driving force and local transport dynamics that govern the secondary nucleation rate. Spherulite blend morphology is linked to the competition between radial growth rate G and diffusivity D of the diluent, expressed as the diffusion length δ.Polymer crystals in which chain helices all have the same sense show banded spherulites, as do crystals in which the chain axes are not perpendicular to the basal surfaces. Recent analyses with optical birefringence and X-ray micro-diffraction support the presence of helicoidally twisted ribbons, although other structural arrangements have sometimes been revealed by microscopy. Assessments of twist directions in spherulites of chiral polymers point to unbalanced basal surface stress as the source of twisting, although a general mechanical analysis is lacking. Another twisting model employs regular arrays of isochiral giant screw dislocations; results are mixed for this model.     

捻系数和毛羽值与棉纱强力的相关性分析

通过测试得到环锭纺棉纱的捻度、毛羽值和断裂强力的数据。对数据进行回归分析，结果显示：棉纱的捻系数和毛羽值对断裂强力的影响显著；而且毛羽值与断裂强力之间的关系可以用三次项模型描述。     

麻花钻前刀面的研究

麻花钻前刀面的螺旋槽形状的不同,直接影响着主刃的切削性能和加工刀具的轴向轮廓,结合麻花钻特有的几何特性,推导了一般情况下的麻花钻端截面方程和铣刀轮廓方程,并借助LabVIEW的数学工具包编写了相应的程序,在Pro/E中进行实体验证与理论完全吻合,为麻花钻精确建模和加工刀具的轮廓设计提供了一种新的方法。     

Experimental determination of torsion and shear properties of sandwich panels and laminated composites by the plate twist test

A recently developed sandwich plate twist test is employed here for determination of the transverse shear modulus of the core and twist stiffness (D₆₆) of a sandwich panel consisting of a soft (H45 PVC foam) core and glass/vinylester face sheets. The shear modulus of the H45 PVC foam core extracted from the twist test was in good agreement with shear modulus obtained from ASTM plate shear testing of the foam core. D₆₆ values obtained from the sandwich twist test were in good agreement with predictions from classical laminated plate theory. In addition, the twist test was used to determine the in-plane shear modulus of glass/vinylester laminates isolated and as face sheets in sandwich panels with a stiff (plywood) core. The in-plane shear modulus of the face sheets, isolated and as part of a sandwich panel, was in good agreement with shear modulus determined using the Iosipescu shear test. The results point to the potential of the twist test to determine both in-plane and out-of-plane shear moduli of the constituents of a sandwich structure, as well as D₆₆.     

90°阶梯扭波导设计

应用跳变理论及二项式匹配原理,分析、研制了90°阶梯扭波导,相对于扭管波导,90°阶梯扭波导具有结构紧凑、体积小巧等优点,特别对在要求小巧的空间结构中转换极化方向是非常有利的。利用HFSS电磁场仿真软件对该波导进行了仿真计算,通过调整阶梯扭转角及阶梯长度,实际制作了1个90°阶梯扭波导并对其进行了测试,电性能参数优良,在相对带宽40%的频率范围内实现了驻波VSWR〈1.05,损耗｜α｜〈0.04。计算结果与实测结果基本一致,表明该实现方法是正确和有效的。