Main trends on the simulation of the drying of refractory castables - Review

Refractory castables develop microstructures after curing that behave as partially saturated porous media. Upon heating (during its drying stage), the steam generated by the physical and chemically bond water can result in pore pressurization and explosive spalling. Numerical modeling can provide guidelines for designing safer heat-up profiles and also a better understanding of the mechanisms that lead to catastrophic damage. This work aims to review the fundamentals and models available, providing insightful thoughts on the current trends of the drying phenomena of ceramic compositions. The review also highlights that there are models better oriented to result in reasonable predictions of pore pressure values and others focused on a more accurate representation of the main physical phenomena that take place during heating. According to the findings, there are still various challenges to attain accurate models with high applicability capable of yielding safer and more efficient drying of refractory castables.     

Towards standardisation of proof load testing: pilot test on viaduct Zijlweg

Proof load tests of bridges can be very useful for structures with a lack of information, or for structures of which the effect of material degradation is difficult to assess. Contrary to diagnostic load testing, proof load testing is not well-defined in current standards in terms of required load and analysis of measurements. The risk related to the high loads used in proof load testing requires standardisation for these tests. The paper highlights important considerations for proof load testing that may lead to the development of guidelines in the Netherlands, by illustrating a pilot study on the viaduct Zijlweg in the Netherlands. This reinforced concrete bridge rates too low in shear. Topics of interest are the required load that the bridge has to withstand to be approved by the load test and the interpretation of the measurements during the test to avoid permanent damage to the structure. These measurements were compared to the stop criteria from existing codes for buildings, to examine if recommendations for the use with bridges can be formulated. The final result of the test on this case study is that the capacity of the viaduct is proven to be sufficient for shear and bending moment.     

Experimental study on mix proportion and fresh properties of fly ash based geopolymer for 3D concrete printing

This paper presents the material design and fresh properties of geopolymer mortar developed for 3D concrete printing application. Unlike traditional casting, in 3D printing, extruded materials are deposited layer-by-layer to build complex architectural and structural components without the need of any formwork and human intervention. Extrudability, shape retention, buildability and thixotropic open time (TOT) are identified as critical early-age properties to characterize the 3D printable geopolymer material. Five different mix designs of geopolymer are tested in a systematic experimental approach to obtain a best printable mix and later it is used to print a 60-centimeter-tall freeform structure using a concrete gantry printer to validate the formulation.     

Chloride migration in concrete with superabsorbent polymers

Superabsorbent polymers (SAP) can be used as a means for internal curing of concrete. In the present study, the development of transport properties of concrete with SAP is investigated. The chloride migration coefficient according to NT BUILD 492 is used as a measure of this. Twenty concrete mixtures are tested 7, 14, and 28 days after casting. The development of degree of hydration is followed for 20 corresponding paste mixtures.Both when SAP is added with extra water to compensate the SAP water absorption in fresh concrete and without extra water, the internal curing water held by SAP may contribute to increase the degree of hydration. No matter if SAP is added with or without extra water, it appears that the so-called gel space ratio can be used as a key parameter to link age and mixture proportions (water-to-cement ratio and SAP dosage) to the resulting chloride migration coefficient; the higher the volume of gel solid relative to the space available for it, the lower the chloride migration coefficient, because the pore system becomes more tortuous and the porosity becomes less.     

Stochastic service-life modeling of chloride-induced corrosion in recycled-aggregate concrete

The development and implementation of a stochastic service-life model for chloride-induced corrosion in reinforced recycled-aggregate concrete is presented in this work. The 1D model accounts for recycled aggregates that have been initially contaminated with chlorides from previous in-service exposure. Using a probabilistic approach, the model is employed to predict the service life of normal- and recycled-aggregate reinforced concrete with and without aggregate pre-contamination. Specifically, the effect of (a) type and replacement ratio of reclaimed aggregate, (b) chloride boundary conditions, (c) initial aggregate chloride concentration, and (d) thickness of contaminated aggregate shells on time to corrosion cracking was investigated herein. Results suggest that certain levels of contamination may be permissible in the design of reclaimed-aggregate reinforced concrete structures. Furthermore, quality control standards that limit thresholds of recycled aggregate replacement ratios and aggregate purity should be based on anticipated exposure conditions and old mortar thicknesses rather than initial degrees of aggregate contamination.     

Using microwave near-field reflection measurements as a non-destructive test to determine water penetration depth of concrete

A non-destructive version of a standard test for concrete permeability has been demonstrated. The method is based on water penetration depth estimation from near-field microwave measurements using an open-ended rectangular waveguide. In particular, water penetration is determined from the differential measurement of reflection coefficient in the S-band before and after injection of water under pressure. Experimental results show a good correlation between the standard destructive test and the new method. Microwave measurements simplify the standard test avoiding the need of drilling out a sample from the structure and thus reducing both the cost and time needed in the analysis.     

An investigation on the recycling of hydrated cement from concrete demolition waste

Construction and demolition waste (CDW) recycling is generally limited to the use of the coarser fraction as aggregate for new concrete. The recovery of fine aggregates requires a cleaning by removing the hydrated cement waste (HCW). In this paper, the possibility to use HCW extracted from CDW as alternative component for the production of new clinker is explored.A pure HCW sample was prepared and used in partial replacement of natural materials in raw admixtures for new clinker production. At a replacement degree of 30%, a new Portland clinker containing almost 50% of C₃S could be produced with a huge spare in the release of CO₂ (about 1/3 less). At higher HCW dosage a non-Portland clinker containing almost 80% of C₂S has been obtained: its use as supplementary cementing material in blended cements revealed satisfying long term performances.     

Performance characteristics of concrete based on a ternary calcium sulfoaluminate–anhydrite–fly ash cement

This paper reports an assessment of the performance of concrete based on a calcium sulfoaluminate–anhydrite–fly ash cement combination. Concretes were prepared at three different w/c ratios and the properties were compared to those of Portland cement and blast-furnace cement concretes. The assessment involved determination of mechanical and durability properties. The results suggest that an advantageous synergistic effect between and ettringite and fly ash (Ioannou et al., 2014) was reflected in the concrete’s low water absorption rates, high sulfate resistance, and low chloride diffusion coefficients. However, carbonation depths, considering the dense ettringite-rich microstructure developed, were higher than those observed in Portland cement concretes at a given w/c ratio. It was concluded that the amount of alkali hydroxides present in the pore solution is as important factor as the w/c ratio when performance of this type of concrete is addressed.     

浅谈预拌混凝土生产企业绿色环保建设措施

本文根据当前环保政策以及混凝土市场环境分析混凝土企业生存现状,指出混凝土企业实施绿色生产的必要性,并阐述了绿色生产的具体环保措施,提出在新常态下混凝土企业发展未来。