工艺参数对动态流量控制法挤压弯管应力的影响

采用有限元模拟和实验研究了挤压钛合金弯曲管件。通过实验验证了工件的形状和尺寸精度,并通过有限元模拟分析了工艺参数对挤出过程中变形体的平均压应力分布情况和挤出弯管件的曲率半径的影响规律。结果表明:有限元模拟中,弯管件的曲率半径误差为6.03%,弯管直径误差为3.82%;在靠近定径带处,平均压应力呈非均匀分布;在焊合腔内,靠近细分流孔区域的平均压应力小于靠近粗分流孔区域的平均压应力,平均压应力的大小顺序在通过粗、细分流孔前后相反;在模具结构固定不变时,弯管件的曲率半径随挤压速度的减小而增大,不随挤压温度的变化而变化。     

Revisit the Pitot static tubes in the standards

A Pitot tube is a popular device used for the measurements of flow fields. To control the accuracy of the Pitot tube coefficient, the international standard organization (ISO), the American Society for Testing and Materials (ASTM), and the Japanese Industrial Standards (JIS) issued guidelines that recommended the shape and working conditions of these devices. However, many Pitot tubes on the market do not follow these guidelines. In the present study, various types of Pitot tubes in the market were tested at the National Metrology Institute of Japan (NMIJ) to determine the effects of the geometry and flow characteristics. The results revealed certain limitations in the existing ISO and JIS standards, specifically with regard to the recommended design parameters of the AMCA Pitot tube, the reference coefficient value for the JIS Pitot tube, and the redefinition and limitation of Reynolds numbers pertaining to Pitot tube working conditions.     

Piecewise constant strain kinematic model of externally loaded concentric tube robots

This paper presents a piecewise constant strain kinematic model for concentric tube robots (CTR) in externally loaded conditions. It discretizes the pre-curved tubes comprising the robot into a finite number of pieces and involves external effects as a set of wrench vectors exerted along the robot backbone. Constant strain lets us describe the pieces with helices in which shear deformation and elongation are neglected. The resulting piecewise helix is the simplest curve that can catch the torsion of tubes that play a crucial role in kinematic behavior. This approximation transforms the conventional boundary value problem (BVP) of CTRs models into a set of nonlinear equations that drastically decreases the model resolution time. The present method uses a Lyapunov function and torsional Jacobian to ensure the distal torsion constraint consistently and, as a result, the solution’s convergence. The paper’s primary purpose is to present a fast, numerically stable, and relatively accurate kinematic model not reliant on measurement data. Experimental results on a two-tube prototype and provided for different tip loading conditions reveal maintaining a balance between adequate accuracy and reasonable running time, about 7 ms for five pieces per section, for real-time applications in the presence of external load.     

仪器仪表产品脉冲耐压试验要求和保护器件的选择

仪器仪表产品的脉冲耐压试验是产品型式试验、例行试验中的基本内容。通过对GB4793.1标准的整理,归纳了仪器仪表产品的脉冲耐压试验要求。通过对试验方法和设备特性的梳理,总结了特性参数,并介绍了应对脉冲耐压试验可采取的保护器件的类别及选用方法。     

Influences of the inner diameter of the solid shielding tube on the characteristics of the radio-frequency cold atmospheric plasma jet

Active control of the local environment of the cold atmospheric plasma (CAP) jet is of great importance in actual applications since the CAP operates in an open atmosphere with the inevitable entrainment of the surrounding cold air. In this paper, the solid shielding effects of the cylindrical quartz tubes with different inner diameters on the characteristics of the CAP jets driven by a radio-frequency (RF) power supply are studied experimentally. The experimental results show that the total length of the shielded plasma jet can be increased significantly by an appropriate combination of the quartz tube inner diameter and that of the plasma generator nozzle exit with other parameters being unchanged. This phenomenon may be qualitatively attributed to the loss of diffusion of the charged particles in the radial direction under different inner diameters of the quartz tubes. Compared with the plasma free jet, the plasma shielding jet is produced with optimized parameters including longer plasma jet length, higher concentrations of chemically reactive species, higher rotational, vibrational, and electron excitation temperatures when the inner diameters of the solid shielding tube and the generator nozzle exit are the same. A maximum plasma jet length of 52.0 cm is obtained in contrast to that of 5.0 cm of the plasma free jet in this study. The experimental results indicate that the solid shielding effect provides a new method for the active control of the local environment of the RF-CAP jet operating in an open atmosphere.     

Effect of cyclotron resonance on ‘hot’ dispersion in a staggered double metallic grating sheet beam travelling wave tube

Based on the beam wave synchronous interaction in transverse and longitudinal directions at the same time and starting from Maxwell’s equation and linear Vlasov equation, the beam–wave interaction ‘hot’ dispersion equation considering both cyclotron resonance and Cherenkov resonance in a staggered double metallic grating traveling wave tube is deduced. Through the reasonable selection for geometric and electrical parameters, the numerical calculation and analysis of the ‘hot’ dispersion equation shows that the beam–wave interaction gain and frequency band with the cyclotron resonance enhancement effect are higher than those with only Cherenkov resonance radiation.     

基于模糊综合评判和层次分析法的中子管故障风险评估

中子管是一种用途广泛的关键部件，然而目前国产中子管的可靠性水平与国外相比还有一定差距，难以满足各行业的使用需求。本文分析了中子管的主要故障模式，采用模糊综合评判和层次分析法对中子管故障进行了多级模糊综合评判，并对中子管故障风险进行了评估。结果表明，中子管总体故障风险水平中等，故障风险前3位的部件为靶、氘氚储存器和加速极，在设计和使用中应重点关注靶释放氦气，靶膜氧化，氘氚储存器吸气剂局部破损，绝缘瓷管破损，加速极离子加速、聚焦不稳定等故障。     

水射流表面改性对国产Zirlo锆合金包壳管加速腐蚀氧化膜形貌的影响

为进一步提高国产锆合金包壳管性能,提高反应堆安全性,对国产Zirlo锆合金进行水射流冲击强化,研究在高温高压水腐蚀条件下不同冲击压力对样品表面氧化膜的影响,并与未冲击样品进行对比。结果表明,样品表面在不同压力的冲击下耐蚀性差异较大,当冲击压力达到40 MPa时样品表面氧化膜状态较好,相比于未冲击样品氧化膜厚度减少4.3%,在10 MPa和20 MPa冲击下则出现腐蚀加速情况。     

高瓦斯矿井U型通风工作面瓦斯治理技术

针对李雅庄煤矿U型通风工作面上隅角及回风流瓦斯浓度高、瓦斯治理难度大的问题，根据工作面瓦斯来源及在采空区三带的运移储存规律，李雅庄煤矿开展了本煤层抽采工艺优化和裂隙带抽采技术研究。对本煤层钻孔封孔深度、联孔工艺、管路连接方式等进行优化，钻孔抽采浓度由抽采4个月后降低到9%提高到抽采10个月后维持在19%；通过调整裂隙带钻孔布置方式、优化钻孔布孔层位、采取下筛管护孔等技术措施，裂隙带钻场最高瓦斯抽采纯流量达13.6 m³/min，平均瓦斯抽采纯流量达8 m³/min，2个钻场联合抽采瓦斯纯流量在13 m³/min以上；取消了瓦斯措施巷、井下移动泵和上隅角风帘，上隅角和回风流平均瓦斯浓度分别控制在0.5%和0.4%以下，对高瓦斯矿井U型通风工作面瓦斯治理有借鉴意义。     

[成形过程的数据挖掘与深度学习方法]基于机器学习的管材弯曲回弹有效预测与补偿

采用基于优化的误差反向传播(BP)神经网络的机器学习算法建模，提出了考虑材料参数、几何参数等多因素的弯管回弹精确预测和高效控制方法。该方法通过引入非线性惯性权重及遗传算法的杂交算子，改进了粒子群优化(PSO)算法，进而通过改进的PSO算法对BP神经网络进行优化，构建了基于改进的PSO-BP神经网络机器学习回弹预测和补偿模型。以多种规格的铝合金数控弯管构件为对象，将实际生产中不同规格、批次、成形参数下回弹数据作为训练样本，实现了所建机器学习预测模型的应用验证。所建模型获得的预测结果平均相对误差为6.3%，与未优化的BP神经网络等传统模型相比，预测精度最大提高了18.5%，计算时间可从1.5 h缩短至300 s，同时实现了回弹预测与补偿精度以及计算效率的显著提高。