Development of vibration damping materials based on butyl rubber: A study of the phase equilibrium,rheological, and dynamic properties of compositions

A detailed study of butyl rubber-based vibration damping formulations linking their composition, morphology, phase structure, viscosity, mechanical loss factor, and other characteristics is presented for the first time. High performance of the compositions including aromatic petroleum oil is explained by limited solubility of the plasticizer that leads to the formation of a highly-viscous emulsion (η_20°C ≈ 1000 Pa·s) consisting of a swollen butyl rubber matrix and dispersed oil droplets in the broad composition range. Chalk is found to be the best inorganic filler as its spherical particles provide strong adhesion to the reinforcing layer of aluminum foil. Aiming to eliminate ecologically unfriendly aromatic compounds, a new low-cost binding agent formulation based on butyl rubber mixed with polyisobutylene and highly refined mineral oil is suggested. Being environmentally safe, it possesses high viscosity of 1000–3000 Pa·s, cohesion strength of 3.5–5.0 N/cm, penetration of 4.5–6.0 mm, and mechanical loss factor up to 0.34 at room temperature, which are as good as, or even better than, the properties of currently produced vibration damping materials containing aromatic compounds. New materials can be used in car and aircraft parts for effective vibration isolation.     

Swarming Microdroplets to a Dexterous Micromanipulator

Many astonishing biological collective behaviors exist in nature, and artificial microrobotic swarms have been developed by emulating these scenarios. However, these microswarms typically have single structures and lack the adaptability that many biological swarms exhibit to thrive in complex environments. Inspired by viscoelastic fire ant aggregations and using a combination of experiment and simulation, a strategy to trigger ferrofluid droplets into forming microswarms exhibiting both liquid-like and solid-like behaviors is reported. By spatiotemporally programming an applied magnetic field, microswarms can be liquefied to implement reversible elongation with a high aspect ratio and solidified into entireties to perform overturning and bending behaviors. It is demonstrated that reconfigurability enables the microswarm to be a mobile dexterous micromanipulator, acting not only as a soft “octopus arm” to explore a confined environment and grasp a targeted object but also adaptively navigate multiple terrains, such as uneven surfaces, curved grooves, complex mazes, high steps, narrow channels, and even wide gaps. This microrobotic swarm can reconfigure both shapes and tasks based on the demands of the environment, presenting novel solutions for a variety of applications.     

Investigating the effect of silver nanorods embedded in polydimethylsiloxane matrix using nanoindentation and its use for flexible electronics

The stretchable electrodes with excellent flexibility, electrical conductivity, and mechanical durability are the most fundamental components in the emerging and exciting field of flexible electronics. This article proposes a method for fabrication of such a stretchable electrode by embedding silver nanorods (AgNRs) into a polydimethylsiloxane (PDMS) matrix that is grown by a unique glancing angle deposition technique. The surface, mechanical, and electrical properties of PDMS are significantly changed after embedding the AgNRs in it. The results show that surface roughness and polarity increase after AgNRs are embedded in the PDMS matrix. Elastic modulus (E) and hardness (H) decrease with an increase in the indentation load as a result of the indentation depth effect. Due to strong interfacial adhesion of AgNRs embedded in the PDMS matrix, the E and H of nanocomposite are increased by 167.6 and 93.3% compared with PDMS film, respectively. Furthermore, the AgNRs-PDMS film has an electrical resistivity value in the order of 10⁻⁷ Ωm. It remains conductive during various mechanical strains such as bending, twisting, and stretching, which is demonstrated using a light-emitting diode circuit. Simultaneously, the antimicrobial activity of silver could make it a promising candidate for wearable electronics.     

The study of short-shot water-assisted injection molding of short glass fiber reinforced polypropylene

water penetration length and fiber orientation (along the melt flow direction) are important indicators for water-assisted injection molding products of the fiber-reinforced polymer. The effects of melt short shot size, water injection delay time and water injection pressure on these two important indexes are analyzed theoretically and experimentally. The study found that with the increase of the melt short shot size, the extension of the water injection delay time and the increase of the water injection pressure, the water penetration length changed from 216 to 96 mm, 170 to 210 mm, and 215 to 180 mm, respectively. Therefore, it can be known that melt short shot size has the greatest influence on water penetration length, followed by water injection delay time, and finally water injection pressure. Meantime, due to the fiber orientation and change degree of water-assisted injection-molded products along the melt flow direction, the fiber orientation in the water channel layer along the melt flow direction has the highest and lowest change degree, followed by the wall layer and finally the core layer. It can be known that the melt short shot size has the greatest influence on the fiber orientation and the degree of change along the melt flow direction, followed by the water injection delay time, and finally the water injection pressure.     

Numerical modeling of wave propagation in anisotropic viscoelastic laminated materials in transient regime: Application to modeling ultrasonic testing of composite structures

Composite laminate structures remain an important family of materials used in cutting-edge industrial areas. Building efficient numerical modeling tools for high-frequency wave propagation in order to represent ultrasonic testing experiments of these materials remains a major challenge. In particular, incorporating attenuation phenomena within anisotropic plies, and thin intermediate isotropic layers between the plies often represent significant obstacles for standard numerical approaches. In our work, we address both issues by proposing a systematic study of the fully discrete propagators associated to the Kelvin-Voigt, Maxwell, and Zener models, and by incorporating effective transmission conditions between plies using the mortar element method. We illustrate the soundness of our approach by proposing intermediate one-dimensional and two-dimensional numerical evidence, and we apply it to a more realistic configuration of a curved laminate composite structure in a three-dimensional setting.     

Nonlinear viscoelastic modeling of soft polymers

A one‐dimensional phenomenological constitutive model, representing the nonlinear viscoelastic behavior of polymers is developed in this study. The proposed model is based on a modification of the well‐known three element standard solid model. The linear dashpot is replaced by an Eyring type one, while the nonlinearity is enhanced by a nonlinear, strain dependent spring constant. The new constitutive model was proved to be capable of capturing the main aspects of nonlinear viscoelastic response, namely, monotonic and cyclic loading, creep and stress relaxation, with the same parameter values. Model validation was tested on the experimental results at various modes of deformation for two elastomeric type materials, performed elsewhere. A very good agreement between model simulations and experimental data was obtained in all cases. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42141.     

Dynamic viscoelasticity and molecular orientation in uniaxially drawn PC/PET blends

The dependence of dynamic viscoelasticity on molecular orientation of the hot-drawn polycarbonate (PC)/poly(ethylene terephthalate) blends was studied experimentally. The oriented states of samples were investigated by wide-angle X-ray diffraction and quantified by Hermans' factor. The viscoelasticity was probed by dynamic mechanical analysis. For the fitting curves of dynamic modulus versus orientation, the PC-rich blends with different compositions had an opposite concavity and convexity compared with the neat PC. The difference revealed the influence of molecular mobility on orientation and viscoelasticity. The assumption on the phase morphological change from sea-island to local sandwich-like structure in blends was proposed and used to interpret the variation of slope of fitting curves. The relationship between orientation and viscoelasticity was observed in PC-rich blends, which can help understand the mechanism of molecular orientation and develop the constitutive relations for simulation. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47514.     

聚合物驱油体系高效络合剂研究

针对部分水解聚丙烯酰胺在高矿化度条件下增黏能力下降的问题，采用仪器检测和物理模拟等方法，对具有能够去除或屏蔽水中Ca²⁺、Mg²⁺的络合剂进行筛选、复配和评价，并在此基础上，进行流动性实验和驱油效果实验研究。结果表明，10种络合剂中，氨基三甲叉膦酸与羟基乙叉二膦酸对部分水解聚丙烯酰胺具有很好的增黏效果，增黏率达到了30%左右。综合考虑增黏效果、稳黏效果、反应时间和成本等方面因素，将10种络合剂复配，其中，“SY-Ⅰ”络合剂提高初始黏度效果明显，“SY-Ⅱ”络合剂提高黏度稳定性效果明显。与未加络合剂的聚合物溶液相比较，加入络合剂的聚合物溶液分子线团尺寸更大，黏弹性更好，阻力系数和残余阻力系数更大，驱油效果更好。矿场试验表明，加入络合剂的聚合物在驱替过程中注入压力明显提升，采油井的含水明显下降，产油量明显增加，增油降水效果显著。该研究对提高聚合物驱技术经济效益、指导矿场实践应用具有重要意义。     

Viscoelastic and thermal properties of natural rubber low-density polyethylene composites with boric acid and borax

The influence of boric acid (BA) and borax (BO) neutron-absorbing fillers on thermal stability and viscoelastic behavior of natural rubber (NR) low-density polyethylene composites has been studied. The thermal degradation and dynamic mechanical properties of the composites have been analyzed as a function of temperature. The results revealed the enhancement of thermal stability of the composites by the addition of BA and BO fillers. The flame resistance of the material was improved by the addition of both the fillers. The storage modulus was found to be dependent upon the temperature and nature of the filler. The amount of NR chains immobilized by filler particles has been quantified from dynamic mechanical analysis and secondary filler/filler interactions have been verified by the Payne effect analysis. Finally, the experimental results have been compared with theoretical predictions.     

Effect of morphology on shear viscosity for binary blends of polycarbonate and polystyrene

The structure and rheological properties of binary blends of polycarbonate (PC) and polystyrene (PS) were investigated using various PS samples with different molecular weights, namely PS1k (M_w = 1,000), PS53k (M_w = 53,000), and PS240k (M_w = 240,000). The blends with PS53k and PS240k show phase-separated structures, whereas the blend with PS1k is miscible. The shear viscosity decreases greatly on addition of PS53k and PS240k, especially at high shear rates, which would be a great advantage at processing operations. Because the nonlinear response occurs in the small strain region for multilayered films of PC and PS240k, the origin of the significant viscosity drop for the phase-separated system is interfacial slippage at the phase boundary.