复卷机伺服张力控制系统设计及优化

本研究通过对复卷机工艺流程进行分析,分别对纸幅张力、速度和纠偏的控制系统进行了设计及优化,采用罗克韦尔PLC作为主控制器,结合伺服驱动器和伺服电机等,实现对纸幅张力的稳定控制。该控制系统在实际生产中取得了良好的控制效果,张力调整时间由之前的10 s缩短到5 s内,并且无超调量。     

基于人群搜索自抗扰控制的放卷张力控制系统

针对轧染机放卷运行中张力波动的问题,提出将自抗扰控制(ADRC)与人群搜索算法(SOA)相结合进行张力控制的方法。通过分析放卷张力系统,建立放卷张力系统数学模型,采用自抗扰控制方法推导得到解耦模型,利用人群搜索算法对自抗扰控制器中的主要参数进行在线调整,并建立人群搜索自抗扰控制器。通过与PID控制器仿真实验对比表明,所建立的控制器能够使放卷张力系统实现解耦控制,保证放卷张力系统的恒张力稳定运行,并且提升了放卷张力系统的抗干扰性能。     

电驱液压式大截面导线压接设备自动化研究

现有的压接设备可控性差、操作复杂,导致压接质量因人而异。针对此问题,提出了基于DDVC技术的导线压接设备自动化控制方案,建立了速度控制系统数学模型,应用Simulink进行仿真,分析系统性能。建立了基于DEFORM的耐张线夹压接实验模型,获得了耐张线夹压接的最佳加载速度曲线,并以此作为压接设备速度控制系统的Simulink仿真模型输入,对压接过程进行了仿真分析。结果表明:开环控制时系统存在一定的超调,加入PID控制后可有效抑制超调;所设计的压接设备可很好地跟随最佳压接曲线,跟随误差仅为0. 904 mm·s-1。研究成果对改进压接设备、提高压接质量提供了新的解决方案。     

Bitumen-water interfacial tension modeling by using subtractive clustering method

Calculation of interfacial tension during bitumen production is a crucial issue in heavy crude oil history. Upon variation in pressure, temperature and phases composition, interfacial tension between bitumen and water change. In this work a sophisticated method called subtractive clustering was utilized to predict dynamic interfacial tension between bitumen and water. The subtractive clustering method is composed of optimized fuzzy logic algorithm. A data bank which is collected from open-source literature, is used to create a reliable model. Then the prediction accuracy of the measured dynamic interfacial tension using subtractive clustering have been examined. Results state that the comparison of measured interfacial tension and predicted interfacial tension indicate acceptable accuracy of proposed model. Also more than 90 percent of data points have less than 3 percent absolute error.     

Effect of Nanoparticles on Viscosity and Interfacial Tension of Aqueous Surfactant Solutions at High Salinity and High Temperature

Surfactant flooding has widely been used as one of the chemically enhanced oil recovery (EOR) techniques. Surfactants majorly influence the interfacial tension, γ, between oil and brine phase and control capillary number and relative permeability behavior and, thus, influence ultimate recovery. Additives, such as nanoparticles, are known to affect surfactant properties and are regarded as promising EOR agents. However, their detailed interactions with surfactants are not well understood. Thus, in this work, we examined the influence of silica nanoparticles on the ability of surfactants to lower γ and to increase viscosity at various temperatures and salinities. Results show that the presence of nanoparticles decreased γ between n-decane and various surfactant formulations by up to 20%. It was found that γ of nanoparticles–surfactant solutions passed through a minimum at 35 °C when salt was added. Furthermore, the viscosity of cationic surfactant solutions increased at specific salt (1.5 wt.%) and nanoparticle (0.05 wt.%) concentrations. Results illustrate that selected nanoparticles–surfactant formulations appear very promising for EOR as they can lower brine/n-decane interfacial tension and act as viscosity modifiers of the injected fluids.     

Experimental investigation on high temperature wettability and structural behaviour of SAW fluxes using MgO–TiO2–SiO2 and Al2O3–MgO–SiO2 flux system

To establish the relationship between wettability and structure with the change in SAW flux composition, the contact angle measurement study was performed at 1700 K. For MgO–TiO₂–SiO₂ and Al₂O₃–MgO–SiO₂ flux system the wetting behaviour was studied by evaluating the contact angle as well as surface tension properties. Sessile drop method was used to determine the wetting properties of SAW fluxes. Twenty-one SAW fluxes were designed & developed by applying mixture design approach of design of experiments. Chemical, phase and structural properties of SAW fluxes were measured using modern techniques such as X-ray fluorescence (XRF), X-ray diffraction (XRD) & Fourier Transform Infra-red spectroscopy (FTIR). As per the calculated contact angle value, different surface tension values for MgO–TiO₂–SiO₂ and Al₂O₃–MgO–SiO₂ flux system was calculated using Young's & Boni's equations. Using Dupre's equation the adhesion energy for twenty-one basic fluxes was also calculated. Measured contact angle value increased with increase in the TiO₂/MgO & TiO₂/Al₂O₃ flux ratio. Lower contact angle gives higher wettability between the flux and the heating substrate. With increase of TiO₂/SiO₂ ratio up to 1.5 to 2.0 the calculated surface tension value is decreasing while after that it is increased with increase in TiO₂/SiO₂ ratio.     

Reactive wetting behavior and mechanism of AlN ceramic by CuNi-Xwt%Ti active filler metal

In order to propel the application of the developed CuNi-Xwt%Ti active filler metal in AlN brazing and get the universal reactive wetting mechanism between liquid metal and solid ceramic, the reactive wetting behavior and mechanism of AlN ceramic by CuNi-Xwt%Ti active filler metal were investigated. The results indicate that, with the increasing Ti content, surface tension for liquid CuNi-Xwt%Ti filler metal increases at low-temperature interval, but very similar at high-temperature interval, which influence the wetting behavior on AlN ceramic obviously. CuNi/AlN is the typical non-reactive wetting system, the wetting process including rapid wetting stage and stable stage. The wettability is depended on surface tension of the liquid CuNi filler metal completely. However, the wetting process of CuNi-8wt.%Ti/AlN and CuNi-16 wt%Ti/AlN reactive wetting system is composed by three stages, which are rapid wetting stage decided by surface tension, slow wetting stage caused by interfacial reaction and stable stage. For CuNi-8wt.%Ti/AlN and CuNi-16 wt%Ti/AlN reactive wetting system, although the surface tension of liquid filler metal is the only factor to influence the instant wetting angle θ₀ at rapid wetting stage, the reduced free energy caused by interfacial reaction at slow wetting stage plays the decisive role in influencing the final wettability.     

防止输送带打滑的新方法

针对目前输送带打滑的问题,通过对输送带打滑原理的分析,要想解决输送带的打滑,就需要动态调整输送带的张力。基于此设计了一种短距离输送机的输送带自动张紧装置,该装置通过2个电液推杆来张紧输送带,并给出了具体的自动控制策略,能很好地解决输送带打滑问题。     

Al-Mg-Li三元合金表面张力的估算

运用表面张力计算公式Butler方程，与过剩吉布斯自由能结合，计算了973 K温度下Al?Mg, Al?Li和Mg?Li二元体系的表面张力。结果表明，在铝熔体中分别加入金属镁或锂，合金表面张力随其含量增加而降低；在镁熔体中加入金属锂，合金表面张力随锂含量增加而降低。以此为基础，利用Chou模型计算得Al?Mg?Li三元合金的表面张力为0.326?0.851 N/m，随铝或镁含量增加表面张力增大，随锂含量增加表面张力减小。