水泵转子径向圆跳动检测数据修正

针对应用千分表和电涡流传感器进行水泵转子径向圆跳动检测时,检测结果出现正弦变化规律的现象,分析了安装偏心误差对检测结果的影响原理,建立了相应的数学模型.运用最小二乘拟合法计算出变化曲线的幅值及初相位,从而消除偏心误差实现误差分离.结果表明,当将所提方法应用在水泵转子径向圆跳动检测的工程实践中时,可以有效消除安装偏心引起的误差,从而提高检测精确度.拟合平方和误差约为0. 000 9,所提方法可以广泛应用于轴类工件的检测实践.     

板坯垂直连铸机出坯系统的结构设计

板坯垂直连铸机在陈旧的机型上融入了当今冶金领域中最先进的冶金工艺技术。出坯系统丢弃了原有的出坯模式,配合现在的生产节奏,设计出全新的出坯方式。     

前轮毂压铸模具跑水的处理

以前轮毂压铸模具跑水导致的滑块卡死、斜导柱弯曲为例,通过对模具2次修改的过程表明,对于采用常规方式不能解决的模具问题,就要对模具的相关问题部位采用逐件分解、逐个确认的方法,去寻找问题产生的原因,针对原因采取适当的措施,才能从根本上解决模具的跑水。     

Improved tooth trajectory model for prediction of milled surface geometry

The prediction on surface roughness and surface geometry in peripheral milling operation is a crucial but tedious task. The current researches concerned are almost based on circular tooth trajectory assumption to simplify analysis and modeling, and some models derived from true tooth trajectory are not concise enough or have certain limitation when put into practice. A novel idea on account of the principle of curvature circle approximation to true tooth path curve in cutting contact point nearby is presented, and the relevant mathematical theory is established. Then by means of specific curvature circles, mathematical models and analysis methods of surface roughness are discussed systematically, which cover two situations—cutting with and without runout effect. The validity and superiority of the models are demonstrated by experimental studies and numerical simulations. Finally, based on the suggested models and analytical methods, the effects of runout, feed rate, and cutter geometry on surface roughness and geometry are studied in depth, and several significant mathematical formulas and quantitative conclusions are reached, which would contribute to the theory of milled surface studies.     

隔河岩电站1号水轮机水力稳定性的若干问题研究

根据原型实测动水压力、空化噪声、补气、大轴摆度及水轮机检查等成果,研究了水轮机水力稳定性.成果表明:在168～233 MW负荷区,水轮机存在低频涡带空化,脉动压力、补气、噪声、摆度等大幅度增加,尤其在177 MW附近脉动压力和大轴摆度已达到甚至超过厂商保证值;在所研究负荷范围内,水轮机都存在高频激波空化噪声,主要发生在转轮叶片及缝隙中,在满负荷时最为明显,研究发现已出现空蚀前兆.     

Identification of cutter offset in end milling without a prior knowledge of cutting coefficients

This paper presents a method for the identification of cutter offset through milling force without requiring the specific cutting coefficients to be known as priori. The total milling force in the presence of cutter offset is first obtained on the basis of dual cutting mechanisms, where the local force is comprised of a constant plowing force and a linear shearing force proportional to the chip load under the cutter offset. The total milling force is synthesized through convolution and is shown to be the sum of three force components: the nominal chip shearing force component, the plowing force components and the offset related shearing force component. Fourier analysis of these force components reveals the effects of offset geometry and yields formulas for the identification of offset geometry. The identification process requires only two cutting tests and the evaluation of two algebraic expressions; the shearing constants are found from the average forces of cutting tests and the offset geometry is identified from the force component at the spindle frequency. Through numerical simulation and experimental results, the efficacy of the identification method is demonstrated; the effects of feed per tooth and cutting depths on the accuracy of the model are investigated and criteria for the appropriate selection of these parameters are suggested.     

钢板轧后冷却过程温度场仿真

建立钢板的温度场模型是钢板轧后冷却过程控制与优化的基础.为此,简述了钢板轧后冷却过程模型研究的情况,基于有限元方法建立了钢板轧后冷却过程的温度场模型,并进行了仿真研究.在ANSYS软件环境下,通过对工件几何、单元类型、材料属性与边界条件等定义,对钢板轧后冷却过程瞬态温度场模型进行了仿真求解,得到了钢板的温降曲线及瞬态温度场分布,所模拟出的温度场对合理制定冷却制度和冷却工艺具有实际指导意义.     

A numerical study of the effects of cutter runout on milling process geometry based on true tooth trajectory

Cutter runout is a common phenomenon affecting the cutting performances in milling operations. To date, most of the milling process models considering cutter runout were established based on the circular tooth path approximation, which brought errors into the runout estimation. In this paper, a new approach is presented for modelling the milling process geometry with cutter runout based on the true tooth trajectory of cutter in milling. The mathematical relationship between the trajectories generated by successive cutter teeth with runout is analysed. The milling process geometrical parameters, including the instantaneous undeformed chip thickness, the entry and exit angles of a cutting tooth, and the ideal peripheral machined workpiece surface roughness, are modelled according to the true tooth trajectories. Numerical method is used to solve the derived transcendental equations. A simulation study of the effects of cutter runout on milling process geometry is conducted using the models. It was found that the change of cutter radius for a tooth relative to its preceding one is the most important factor in evaluating the effects of cutter runout.     

轴承套圈端面磨削方法与加工质量的关系

双端面磨削是轴承行业普遍采用的一种加工方法.本文通过对双端面磨削的加工机理进行分析,指出不同的加工方法对产品质量的影响是不同的;同时对比分析两种磨削方式的优劣,针对不同的产品,提供了合理加工方法的选择途径.     

滚筒跳动对柔性版印刷质量的影响

目的 研究压印滚筒径向跳动对印刷压强与网点变形的影响,为降低柔性版印刷中网点扩大率、提高印品质量提供参考依据。方法 论文以柔性版印刷为例,运用接触力学基础理论分析压印滚筒与印版滚筒间接触状态,构建柔性版最大印刷压强分析模型。运用有限元分析方法,得出印刷压强与柔性版网点压缩变形关系,从而构建出压印滚筒跳动引起柔性版网点扩大率分析模型。通过实测得到柔性版印刷机压印滚筒径向跳动波形。结果 最大印刷压强的增加会增大网点顶端接触面积,使网点扩大率增大;压印滚筒的径向跳动改变了印刷过程中的实际合压量,造成印刷过程中最大印刷压强的波动,因而在柔性版印刷过程中需要严格控制合压量;在合压量为0.1 mm时,径向跳动量为-0.053 99～0.054 48 mm。对于加网线数为69线/厘米、50%网点的印版,网点扩大率在3.639%～9.526%波动。结论 压印滚筒径向跳动改变了滚筒间的实际合压量,引起印刷压强的变化,使网点产生不同的变形,从而严重影响印刷质量。