大埋深破碎顶板沿空留巷技术研究

为解决矿井大埋深工作面接续及安全生产问题,结合现场地质条件,采用了沿空留巷工艺优化实施方案,提出了关键技术工艺及要求,形成了一套完整的留巷技术方案,缓解了接续,保证了安全生产。     

切顶卸压技术在双鸭山矿区沿空留巷中的应用

为了使双鸭山矿区煤炭资源最大程度地被采掘,减少资源浪费,提高矿井效益,延长矿井服务年限及促进矿井安全生产,以双鸭山矿区3个缓倾斜中厚煤层综采工作面为工程背景,对切顶卸压无煤柱开采技术进行深入探索,经过实际的检验证明,在双鸭山矿区缓倾斜中厚煤层中,采用切顶卸压技术进行沿空留巷,技术可行,经济合理,工艺简单,成巷率高。     

“Peel cutting” – A new cutting method for difficult-to-cut workpieces with hard oxide surfaces

A new cutting method named “peel cutting” is proposed in this research to suppress notch wear in machining of metals with hard oxide surfaces. In general, metals are produced by hot deformation processes like rolling, forging, and extrusion, which cause hard oxide surfaces called scales on their surfaces. These hard scales need to be removed first in machining of precision parts. However, the machining causes the severe notch wear at the depth-of-cut position, where the tool contacts the hard scale. To solve this problem, the proposed peel cutting avoids this direct contact between the tool and the scale by inclining the end cutting edge at an extremely large inclination (oblique) angle. This extremely oblique cutting changes the material flow and generates a “burr-like chip”. In the proposed cutting method, the tool contacts only soft non-oxide metal under the scale during cutting. Cutting of titanium alloy Ti–6Al–4V is conducted by modifying commercial tools to provide extremely large inclination angles, and it is clarified that an inclination angle of 70 deg or greater is required to realize the proposed cutting. Tool wear in the proposed cutting of the alloy with a hard scale is also observed in comparison with the ordinary cutting, and the result verifies that the notch wear can be suppressed successfully by the proposed peel cutting.     

基于平面不封闭图形切割的路径规划

在平面切割环节中，如何确定更短切割路径以减少加工成本、降低设备损耗和提升切割质量是工业应用和学术研究的重点。目前国内外对平面切割路径的研究主要集中于封闭图形，为此，针对在激光刀模行业中不封闭图形的问题，提出一种基于禁忌搜索的贪婪算法和贪婪准则的局部优化。首先使用构建型的贪婪算法和改进型的禁忌搜索算法相结合的方式对加工过程中的图元路径进行优化排序，随后提出贪婪准则的局部优化系数，削弱贪婪算法的“贪心”思想，解决加工路径的规划和优化问题。实验数据表明，禁忌搜索的贪婪算法和局部优化在对切割路径的规划和空行程优化上有显著效果，空行程减少50%以上，并且其优化性能和图元数量成正比，能有效地解决刀模行业以及其他激光雕刻行业中图形不封闭的切割难题。     

Experimental investigation of different morphology textured ceramic tools by in-situ formed for the dry cutting

Surface texture is considered an important measure to improve the cutting performance of a tool. In this study, we have prepared three types of textured and conventional tools on the rake face by an in-situ formed method. During the experiment, the best parameters of three types of textured tools were selected for dry cutting AISI 1045 steel at different cutting speeds. Cutting forces, cutting temperatures, workpiece surface roughness, and tool wear were measured during the cutting process. The results showed that textured tools have significantly reduced cutting force, cutting temperature, and tool wear, and the roughness of the workpiece was improved compared with the conventional tool. The micro-pit texture tool has less stress contact region than the micro-groove width texture tool, but the micro-groove width texture tool exhibiting the best cutting performance. This investigation clearly showed that the textured tool prepared by the in-situ formed method has improved cutting performance.     

东河煤矿2206工作面无煤柱自成巷关键技术研究及应用

针对传统沿空留巷采煤技术因增设巷道掘进作业造成煤炭资源浪费的问题,以东河煤矿2260工作面为工程背景,在分析该工作面地质、水文以及煤层情况的基础上,研究了无煤柱自成巷关键技术,并应用到2260工作面中,最终取得了较为理想的留巷效果,为类似综采工作面避免煤炭资源浪费和提升作业人员安全系数提供了有益借鉴.     

1226工作面切顶卸压沿空成巷技术应用研究

为解决掘进成本较高、接替紧张等问题,基于1226工作面地质条件,对运输巷进行切顶卸压沿空留巷设计,主要包括切顶预裂缝、恒阻大变形锚索和巷道支护参数的设计,取得较好效果。     

厚煤层构造带切顶卸压巷内复合支护沿空留巷技术研究

为了减少煤与瓦斯突出矿井煤巷掘进工程量，保证矿井正常接续，针对云盖山煤矿一矿“两软一硬”不稳定煤层地质条件和矿井单一综放工作面组织生产，以矿井22202综采工作面切顶卸压巷内复合支护沿空留巷为研究对象，提出了厚煤层构造带巷内采用工字钢棚+锚索梁支护的沿空留巷围岩控制技术。研究表明:沿空留巷顶板最大移近量72 mm，中线至巷道上帮、下帮最大移近量分别为108 mm、63 mm，留巷工艺流程简单、效果显著，实现了厚煤层构造带切顶卸压巷内复合支护沿空留巷技术的成功应用。     

数字钻探随钻参数与岩石单轴抗压强度关系

针对常规的现场岩石单轴抗压强度测试方法周期长、成本高的问题,提出一种基于数字钻探测试岩石单轴抗压强度的方法。根据岩石钻进过程中的受力特点,基于能量分析法,推导了岩石单位切削能与随钻参数的关系式。同时,基于自主研发的多功能岩石钻探测试系统,开展了砂岩及不同强度砂浆试件等完整岩石的数字钻探试验,通过试验结果分析,建立了随钻参数与岩石单轴抗压强度的定量关系模型(DP-UCS模型),并对其进行了验证,结果表明:DP-UCS模型预测的单轴抗压强度与单轴压缩试验测定的单轴抗压强度的差异率平均值小于10%,证明了该模型的有效性。     

纵轴式掘进机截割头载荷影响因素的仿真分析

针对现有掘进机截割头载荷特性研究方法采用单一影响因素不能全面反映截割头载荷及其波动变化规律的问题,通过分析截割头瞬时载荷,确定了纵轴式掘进机在水平截割工况下截割头载荷的主要影响因素有截割岩石特性、截割头掏槽深度、截割头吃刀深度、截割头转速和截割臂摆速。针对某纵轴式掘进机水平截割工况,采用Matlab对影响截割头载荷的多种因素进行仿真分析,得到了各向载荷及其波动随各因素的变化规律:截割头载荷随着岩壁普氏系数的增大而增加,其中横向阻力增加尤为明显,横向阻力波动程度高于其他方向载荷,且随着岩壁普氏系数的增大呈减小趋势;随着截割头掏槽深度的增加,截割头各向载荷近似呈线性增加,其中升力增加幅度最大,各向载荷波动则随着截割头掏槽深度的增大而减小;随着吃刀深度的增加,截割头载荷总体呈增大趋势,载荷波动程度则随之减小;在截割头转速一定的情况下,截割头载荷均随着截割臂摆速的增加而增大,在同一摆速下,截割头载荷随着截割头转速的减小而增大,横向阻力波动明显高于升力和推进阻力波动,横向阻力和推进阻力波动按截割头载荷规律变化,升力波动则与之相反。截割头载荷波动变化规律与截割头载荷变化规律不尽一致,有时甚至相互冲突。因此,掘进机作业过程中应合理选择截割头掏槽深度、吃刀深度等操作参数和截割头转速、截割臂摆速等运动参数,使各参数相互匹配,以减小掘进机振动,延长使用寿命。