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《Journal of the European Ceramic Society》2022,42(5):2408-2419
The in-situ mullite (3Al2O3·2SiO2) foams are fabricated by 3D printing (direct ink writing (DIW)) technique and utilize waste rice husk ash (RHA). The Al2O3-SiO2 inks are prepared using an aqueous binder with α-alumina and two different silica sources, i.e., RHA extracted biogenic nano-silica (NS) and commercial silica (CS). The ink rheological features are first designed in terms of solid-to-liquid ratio and dispersant, and found that a higher amount of dispersant is needed for functionalization of NS-containing ink than CS (micro-sized) consisting of ink. Secondly, the DIW log-pile structures are fired at different temperatures (1200?1500 °C), and NS containing samples exhibited remarkable enhanced properties at a lower firing temperature than CS. At 1400 °C, alumina and RHA nano-silica entirely transformed into mullite and retained ~75 % porosity, ~8 MPa cold compressive strength, and thermal conductivity ~0.173 W/m·k that designate a simple and effective way to fabricate of mullite foamy structure. 相似文献
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微通道散热器作为一种高效散热器件,广泛应用于微电子、光电、汽车、航天国防、能源等领域。针对传统光滑微通道传热面积小、换热性能偏低、沸腾迟滞等问题,本文提出一种多孔壁面微通道结构,并采用激光直写方法实现微通道多孔壁面的高效、稳定生成。该多孔壁面微通道显著增大了换热面积、促进流体的扰动、提供大量稳定沸腾核心,从而强化单相与两相沸腾传热。通过搭建微通道换热性能测试系统,测试对比了多孔壁面微通道与光滑微通道的单相对流、两相沸腾传热性能。发现多孔壁面微通道的Nu数相对于光滑微通道提升了21%~31%。在两相沸腾换热过程中,其粗糙多孔结构促进了沸腾气泡成核,其核态沸腾起始温度相比于光滑微通道降低了35%。同时粗糙多孔结构可以保证沸腾过程中的液体持续供给,从而大幅提升了沸腾换热能力,避免了干涸现象的提前发生,其两相沸腾换热系数相对于未处理的光滑微通道最大提升了83%。此外,还开展了不同流量下多孔壁面微通道的沸腾传热性能测试,发现在质量流率为G=500kg/(m2·s)下的沸腾换热系数相对于G=200kg/(m2·s)情况下最大提升了30%。 相似文献
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《Ceramics International》2021,47(21):29840-29855
Direct ink writing (DIW) provides a new way to mould ceramic parts. When a single screw extruder is used to extrude SiC slurry, the deposits caused by low viscosity and the agglomerations resulting from the nonuniform mixing, form the obstacles in the channel, which affect the normal flow of the slurry, theoretical outlet velocity, and interaction with other printing parameters. Therefore, it is necessary to study the mechanism responsible for the effects of the obstacles on the flow. The obstacles are always irregular, which makes it difficult to directly analyse them. Irregular geometries are always composed of linear and/or arcuate elements; therefore, the obstacles can be simplified into regular geometries. In the present work, linear elements are analysed first. Then, an improved MRT LBM (multiple relaxation time lattice Boltzmann method) with a pseudo external force is proposed for the flow analysis. The improved MRT LBM is combined with rheological test data to investigate cases with two obstacles, and the results are applied to reveal the general mechanism in cases with multiple obstacles. The results show that the angles, sizes, and positions of the obstacles are three important factors influencing the flow. To obtain a stable and controllable slurry flow, it is recommended that the first angle θ1 be an acute angle. In addition, the number of obstacles should be minimized, and the position of the last obstacle should be far away from the outlet. 相似文献
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Rebecca L. Walton Michael J. Brova Beecher H. Watson Elizabeth R. Kupp Mark A. Fanton Richard J. Meyer Gary L. Messing 《Journal of the European Ceramic Society》2021,41(3):1945-1953
Direct writing is a unique means to align anisotropic particles for the fabrication of textured ceramics by templated grain growth (TGG). We show that alignment of tabular barium titanate (BT) template particles (20–40 μm width and 0.5–2 μm thickness) in a PIN-PMN-PT matrix powder (d50 = 280 nm) is significantly improved during direct writing using anisotropic nozzles at high printing rates. The particle orientation distribution in as-printed filaments, and the texture orientation distribution in sintered ceramic filaments are shown to directly correlate with COMSOL Multiphysics-predicted torque distributions for direct writing with aspect ratio 2, 3 and 5 oval nozzles. Electromechanical strain properties of the textured piezoelectric ceramics significantly improved relative to random ceramics when printed with anisotropic nozzles. Simulations of aspect ratio 20 nozzles and nozzles with interior baffles demonstrate significantly increased torque and near elimination of constant shear stress cores (i.e. plug flow). 相似文献
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《Journal of the European Ceramic Society》2022,42(1):286-295
Sphene (CaTiSiO5, i.e. CaO·TiO2·SiO2) ceramics were successfully developed via the polymer derived ceramics route, starting from a commercial silicone containing specific oxide fillers. The approach allowed the combination of synthesis, in conditions of high phase purity, and advanced manufacturing. In particular, the adopted starting materials enabled an easy preparation of pastes, to be used for direct ink writing (DIW) of three-dimensional reticulated scaffolds. Sphene scaffolds, after firing at 1300 °C, were always regular and crack-free, despite changes in the line spacing, resulting in variable porosity (from ≈ 59 to 74 %), and exhibited a compressive strength from 3.9 to 12.7 MPa. The porosity was actually hierarchical, considering the formation of ‘spongy’ struts. In vitro tests, with increasing immersion time in SBF solution, confirmed the bioactivity, combined with a quite slow ion release, useful to maintain the pH value at nearly physiological values. Additional biological tests, consisting of the seeding of scaffold with normal human adult dermal fibroblasts, showed adequate cell viability and no toxicity effect. 相似文献
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《Journal of the European Ceramic Society》2022,42(13):5893-5903
Technical ceramics exhibit exceptional high-temperature properties, but unfortunately their extreme crack sensitivity and high melting point make it challenging to manufacture geometrically complex structures with sufficient strength and toughness. Emerging additive manufacturing technologies enable the fabrication of large-scale complex-shape artifacts with architected internal topology; when such topology can be arranged at the microscale, the defect population can be controlled, thus improving the strength of the material. Here, ceramic micro-architected materials are fabricated using direct ink writing (DIW) of an alumina nanoparticle-loaded ink, followed by sintering. After characterizing the rheology of the ink and extracting optimal processing parameters, the microstructure of the sintered structures is investigated to assess composition, density, grain size and defect population. Mechanical experiments reveal that woodpile architected materials with relative densities of 0.38–0.73 exhibit higher strength and damage tolerance than fully dense ceramics printed under identical conditions, an intriguing feature that can be attributed to topological toughening. 相似文献