The origin of interfacial delamination in Au/ceramic cofired LTCC structure

The interfacial delamination of electrode/ceramic multilayer structure will seriously damage the reliability of low temperature co-fired ceramic (LTCC) module in practical applications. In this work, three kinds of glasses employed in Au electrode are designed and prepared to study the abnormal expansion and delamination process in the Au/ceramic LTCC multilayer structure. The interfacial delamination in the co-fired structure is found to be attributed to the abnormal expansion of glass in respect to Au electrode at high temperature, which is originated from the enlarged closed pores during the co-firing process. This conclusion is further confirmed by co-firing the sample in a low-pressure condition. The mechanism and elimination of interfacial delamination here provides a feasible solution for the design of novel glasses in Au electrode for LTCC applications.     

激光在线测厚振动分析与精度优化

激光测厚具有安全可靠、测量精度高、测量范围大等优点,广泛应用于纸张、电池极片等薄膜类材料厚度的在线测量。带材宽幅方向扫描测厚时由于扫描架往复运动会产生机械振动,影响在线测厚精度。针对该问题,以锂离子电池极片厚度测量为例,使用双激光差动式测厚平台对电池极片和铜箔分别进行厚度测量,然后对测厚数据进行频谱分析,探究其振动规律的相似性,并基于频谱分析结果采用滑动带阻滤波方式对测厚数据进行处理,滤波后极片和铜箔的厚度极差分别降低了33.4%和73.8%,有效过滤了机械振动导致的测量误差,可满足极片和铜箔厚度测量的精度要求。     

Selective and efficient hydrogen separation of Pd–Au–Ag ternary alloy membrane

The widespread demand for clean energy stimulates great interest to hydrogen energy with high energy density and conversion efficiency. Separation technologies by membranes are increasingly applied for hydrogen separation because of its excellent performance and low consumption. In this work, density functional theory simulations is used to study hydrogen separation of Pd–Au–Ag membrane, and the performance of Pd–Au alloy is also compared and discussed. The results indicate that Pd–Au alloy shows superior selectivity to H₂ gas over CO, N₂, CH₄, CO₂ and H₂S gases, which is in line with experimental results. In particular, the separation selectivity of Pd–Au–Ag to H₂ is significantly greater than those for Pd–Au alloy and several currently reported materials. Moreover, the permeability of H₂ in Pd–Au–Ag exceeds the limits for industrial production at deferent temperatures. Our calculations demonstrate that Pd–Au–Ag alloy present excellent performance as a promising membrane for hydrogen separation.     

南方地区造纸车间钢屋面保温厚度的计算与分析

本文从内表面防结露、夏季隔热2个角度出发，对夏热冬冷及夏热冬暖地区代表城市采用的钢结构屋面的保温（隔热）层厚度进行计算分析。研究表明，在夏季室内温、湿度达到某一状态时，隔热厚度要大于冬季防结露的保温厚度。因此，夏热冬冷地区的造纸车间钢屋面保温层厚度应按夏季隔热计算确定，并进行冬季防结露验算；夏热冬暖地区按照冬季防结露计算即可。     

Effect of slot-die configurations on coating gap dependence of maximum and minimum wet thicknesses

The dependence of the maximum and minimum wet thicknesses on the coating gap is derived for the slot-die coating process, under different slot-die configurations. Analytical expressions for the wet thickness and its derivative with respect to the coating gap are obtained using a simple flow model. The results indicate that, as expected, the minimum wet thickness increases linearly with the coating gap; however, the maximum wet thickness demonstrates a counterintuitive trend of decreasing as the coating gap increases, when a specific slot-die configuration is assumed. Moreover, the results are also validated by numerically solving the complete two-dimensional (2D) Navier–Stokes equation.     

Microstructure,mechanical, tribological,and oxidizing properties of AlCrSiN/AlCrVN/AlCrNbN multilayer coatings with different modulated thicknesses

Multilayer structure design is one of the most promising methods for improving the comprehensive performance of AlCrN-based hard coatings applied to cutting tools. In this study, four types of AlCrSiN/AlCrVN/AlCrNbN multilayer coatings, with different modulated thicknesses, were deposited to investigate their microstructure, mechanical, tribological, and oxidizing properties. All multilayer coatings exhibited grain growth along the crystallographic plane of (200) with a NaCl-type face-centered cubic (FCC) structure. The results show that, as the modulation thickness decreases from ～35 nm to ～10 nm, (1) the grain refinement effect is increasingly evident; (2) all multilayer coatings show a hardness of >30 GPa and an elastic modulus of >300 GPa. Both the ability to resist elastic strain to failure and the plastic deformation of multilayer coatings increase. In addition, their resistance to cracking reduces; (3) the wear rates of these multilayer coatings reduce successively from 1.78 × 10^?16 m³ N^?1 m^?1 to 7.7 × 10^?17 m³ N^?1 m^?1. This is attributed to an increase in self-lubricating VO_x and a decrease in adhesives from the counterparts; (4) the best high-temperature oxidation resistance was obtained for the multilayer coating with a modulated thickness of ～15 nm.     

一种相位测试用曲口面天线的设计与应用

相位测试技术可满足不同外形天线罩的在线测试需求。通过数值仿真,设计最佳变换曲线完成矩形 传输波导与圆形辐射天线的拟合连接,能够有效降低天线驻波比,实现测试探头的高增益收发,提升测试有效性。 在维持驻波比参数前提下,对天线口面弧线给予二次曲率调整,可以适应不同外形天线罩的测试稳定性要求。根据 仿真结果加工的低驻波比反射相位测试天线,已应用于多个型号天线罩成型中的相位在线测试,提高了监控的有效 性,验证了设计仿真结果的正确性。     

贾燕1,赵永涛2,张红松2

为确定ZrO2/莫来石热障涂层的单层最佳厚度,采用有限元技术研究单层厚度对ZrO2/莫来石热障涂层热冲击应力的影响。结果表明,莫来石层厚度为0.25mm时,涂层表面及ZrO2/莫来石界面处具有最大热应力,而其它莫来石层厚度时涂层内部热应力则受莫来石层厚度影响不明显。当ZrO2层厚度为0.3mm时,ZrO2/莫来石涂层中的热应力在整个横向距离范围内保持稳定,而其它情况下涂层中的热应力则与ZrO2层厚度成正比。涂层表面处的径向热应力大于ZrO2/莫来石界面处的对应值。     

滨海基岩矿床安全开采合理隔离层厚度的确定

针对滨海基岩矿床安全开采合理隔离层厚度留设问题，基于材料力学、结构力学等共七种理论计算方法综合确定隔离层厚度，利用点柱式上向水平分层充填法建立三维数值计算模型，通过结合FLAC3D数值模拟软件，分析理论计算结果的合理性，研究不同中段开采充填情况下第四系底部的稳定性特征，最终得出安全开采所需的隔离层厚度必须在12m以上，合理的开采上限必须在-57m以上。通过分析数值计算模型第四系底部的沉降变形，发现第四系底部最大沉降集中于中间采场 ，最大沉降量为13.73mm。研究成果为滨海基岩矿床安全开采，提高资源回采率提供了有益指导。