杂化包覆玄武岩鳞片/环氧涂料制备与性能

本文在环氧涂料中添加玄武岩鳞片，提高其防腐蚀性能。针对玄武岩鳞片的团聚问题，通过机械力化学改性工艺，采用正硅酸四乙酯、HY-311型钛酸酯偶联剂、E-44型环氧树脂对玄武岩鳞片进行杂化包覆，结果表明，杂化包覆后玄武岩鳞片的沉降时间从2h提高至96 h。杂化包覆玄武岩鳞片添加量为20%涂层的性能最优，附着力为13.40 MPa，耐盐雾时间为2000 h，在3.5%NaCl溶液中浸泡2000 h后，0.01 Hz的阻抗模值仍然有5.15×109 Ω·cm2。     

A Ti3C2Tx-carbon black-acrylic epoxy coating for 304SS bipolar plates with enhanced corrosion resistant and conductivity

A conducting and anticorrosive coating is crucial for the application of metal bipolar plates (BP) in proton exchange membrane fuel cell (PEMFC). In this work, a Ti₃C₂T_x (T)-carbon black (C)-acrylic epoxy (AE) coating is prepared on 304 stainless steel (SS) with enhanced corrosion resistance and conductivity. The corrosion resistance of the T-C-AE coating is investigated in a 0.5 M H₂SO₄ solution as compared to the AE, T, and T-AE coatings. The T-C-AE coated 304SS exhibits the strongest corrosion resistance with the most positive corrosion potential and the lowest corrosion current density of 0.00673 μA cm^?2 in all the samples, while retaining intact and compact surface morphology with the lowest metal ion dissolution even after immersed for 720 h. The addition of Ti₃C₂T_x and carbon black into the AE matrix greatly decreases interfacial contact resistance (ICR), and the T-C-AE coating achieves a low ICR of 15.5 mΩ cm^?2 under 140 N cm^?2 compaction force. The excellent anticorrosion performance is mainly attributed to the physical barrier and the cathodic protection provided by the stacked Ti₃C₂T_x (MXene) nanosheets in the T-C-AE coating. This eco-friendly, conducting, and anticorrosive T-C-AE coating has a good application prospect on SS BP of PEMFC.     

烯丙基聚烷氧基环氧醚的制备及其性能

针对烯丙基聚烷氧基环氧醚中存在催化剂和钾钠离子含量高,导致制备的三元共聚嵌段硅油反应活性差的问题,研究了在无相转移催化剂的条件下制备烯丙基聚烷氧基环氧醚的方法,表征了产物的结构,分析了制备条件对产物pH值与环氧指数的影响;以其为原料制备了三元共聚嵌段硅油,并对棉织物进行柔软整理,分析了整理后织物的亲水性、手感及物理力学性能。结果表明:当原料烯丙基聚氧乙烯醚、环氧氯丙烷和氢氧化钠的量比为1∶2.5∶1.5,冰醋酸的添加量是过量氢氧化钠的1.1倍时,产物烯丙基聚烷氧基环氧醚的环氧指数为1.77 mol/kg,pH值小于7,精制后钾钠离子含量可降低到5 μg/g以下;织物经过硅油整理后具有较好的亲水性,当整理液质量浓度为30 g/L时,毛效达到7.3 cm,手感评级达到4.7级以上,织物整体性能有所提高。     

Thermo-adjusted self-healing epoxy resins based on Diels–Alder dynamic chemical reaction

Micro-damage in materials could be repaired by endowing materials with self-healing performance. Herein, an epoxy resin with excellent self-healing performance grounded on thermo-reversible Diels–Alder dynamic chemical reaction was developed. Results showed that the bending strength and adhesive behavior of epoxy resin were influenced dramatically upon treatment with various temperatures. More importantly, damages created in epoxy resin could be repaired completely after suitable heat treatments. What is more, the healed epoxy resin exhibited much higher bending strength and adhesive performance than the pristine one did. The materials could be damaged and then repaired repeatedly. Meanwhile, the as-prepared self-healing epoxy resin exhibited excellent thermal reversibility and controllable adhesion. The thermo-adjusted self-healing performance endowed epoxy resin with recyclable and reusable performance. Therefore, the research made it possible of recycling waste epoxy resins.     

Alternating Multilayer Structural Epoxy Composite Coating for Corrosion Protection of Steel

Epoxy composite coatings filled with fillers have been used extensively as anticorrosion materials. In this study, an alternating multilayer structure is designed to obtain multifunctional epoxy resin composite coating based on stepwise coating method via adding graphene and α‐alumina. Their mechanical properties, thermal conductivity, dielectric and anticorrosion properties are characterized. The toughness and the thermal conductivity clearly increase, while the dielectric properties decrease approximately to zero when the filler mass fraction increases from 0.00% to 0.15%. The whole corrosion process is controlled by electrochemical reaction, and the fillers effectively block the corrosive medium, thus improving the anticorrosion performance of the composite coating.     

聚苯胺颗粒对水性环氧树脂涂层防腐性能的影响

以盐酸为掺杂剂、过硫酸铵为氧化剂、咪唑类离子液体为稳定剂，采用化学氧化聚合法合成了导电聚苯胺(PANI)颗粒，将其分散到水性环氧树脂(ER)中制成聚苯胺水性环氧防腐涂层，研究了聚苯胺颗粒对涂层防腐性能和机械性能的影响。结果表明，添加聚苯胺显著提高了水性环氧涂层的阻隔性能，信号频率f=0.01 Hz时，PANI/ER涂层的阻抗(|Z|f=0.01Hz)均高于纯ER涂层。添加5.0wt% PANI时ER涂层阻隔性能最好，浸泡0~168 h时|Z|f=0.01Hz稳定在约8.0×108 Ω?cm2，浸泡168 h后|Z|f=0.01Hz=7.5×108 Ω?cm2，远高于ER和其它PANI/ER体系。中性盐雾实验结果表明，聚苯胺赋予了涂层钝化腐蚀的能力，显著提高了涂层的防腐性能，且其添加量越高，防腐性能越好。弯曲和冲击实验结果表明，涂层的机械性能随聚苯胺含量增加先上升后降低，当聚苯胺添加量不超过5.0wt%时，涂层的机械性能优异，附着力和韧性均较好；PANI添加量增至7.0wt%时，ER涂层的脆性明显变大，机械性能下降。聚苯胺在水性环氧体系中的最宜添加量为5.0wt%，此时涂层的机械性能良好，综合防腐性能最优。     

汽车同步器齿环用耐高温结构胶膜的性能研究

同步器齿环与碳纤维耐摩擦材料是通过胶粘剂实现粘接,而胶粘剂耐高温性能的优劣则是决定其使用寿命的决定性因素。本文研究了环氧树脂E-51体系、环氧树脂AG80体系以及基材表面处理工艺对于结构胶膜耐高温性能的影响,采用熔融共混法制备了胶粘剂并以玻璃纤维布为背衬制备了耐高温结构胶膜。采用高低温拉力机对不同体系制备的结构胶膜进行了常温、200℃高温的钢材搭接剪切强度的测试。结果表明,对于E-51体系,提高体系交联密度可显著增大常温剪切强度,但高温剪切强度明显下降;对于四官能度的AG80体系,AG80的用量是影响其高温性能的主要因素,同时基材表面喷砂水洗处理后可显著增大结构胶膜与基材粘接有效面积,进而显著改善高温性能。所制备的结构胶膜较常用胶粘剂使用更加便捷,耐高温性能优良,满足同步器齿环使用要求。     

Morphology,thermal and mechanical performance of epoxy/polysulfone composites improved by curing with two different aromatic diamines

Epoxy/polysufone (PSF) composites cured with 4,4'-diaminodiphenyl sulfone (DDS) and 4,4'-diaminodiphenyl methane (DDM) were fabricated, and the effect of dual curing reaction of diamines with epoxy on morphology, mechanical, and thermal performance was investigated. DSC results indicated that DDM was more reactive than DDS and the activation energy decreased with the rising of DDM content. Structures with small domain size at the early stage of phase separation were fixed by the fast epoxy-DDM reaction. When the DDM content was elevated to a high level, large dual structures were changed to fine bicontinuous structures, which was favorable to improve the mechanical property. The mechanical performance of epoxy composites was enhanced and the maximum values were achieved when the DDM/DDS ratio was located at 75/25 (PSF/DDS0.25-DDM0.75). The flexural and tensile strength relative to epoxy/DDM system were enhanced more than those relative to epoxy/DDS, while the increase in toughness was the opposite. TGA measurement showed that thermal stability of epoxy/PSF composites was improved because of the restricting effect of continuous PSF domains on thermal motion of epoxy. DMA analysis exhibited two relaxation peaks for PSF/DDS0.25-DDM0.75, which could be attributed to the formation of phase separated morphology and epoxy network with different cross-link density.     

聚苯乙烯/交联丙烯酸甲酯共混物的制备及其发泡性能研究

将聚苯乙烯（PS）颗粒溶解到二乙烯基苯（DVB）、丙烯酸甲酯（MA）与偶氮二异丁腈（AIBN）的混合物中，通过加热引发MA聚合，获得PS/交联PMA共混物, 采用釜压法制备了PS/交联PMA共混物泡沫。采用全自动视频光学接触角测试仪、差示扫描量热仪、傅里叶变换红外光谱仪、动态力学分析仪对PS/交联PMA共混物的结构和性能进行了表征，并通过扫描电子显微镜对PS/交联PMA共混物泡沫的结构进行了表征。结果表明，交联PMA的引入能提高体系的成核效率，随着MA用量的增加，PS/交联PMA共混物的接触角从PS的100.5 °降至86.1 °；当MA的用量为9.6份（质量份，下同）时，PS/交联PMA共混物的泡孔尺寸主要分布在40~60 μm之间，泡孔尺寸分布明显变窄，泡孔密度达到了1.2×10⁸ 个/cm³。