基于电信号特征分析的电机故障诊断技术

介绍了电机故障诊断技术平台的组成,分析了电机常见故障下电信号的特征。利用宜昌和景洪工厂两台电机进行了实际对比测试,宜昌工厂电机定子电流特征频率在49.2Hz时表现出峰值-36.08dB,在50.8Hz时表现峰值则为-37.23dB,表明电机存在转子断条故障;景洪工厂电机在转子特征频率为113.51Hz时,出现峰值-58.47dB,表明电机存在静态偏心故障。经电机现场抽芯检查,验证了电机故障快速诊断平台给出的电机健康状态评估结果,证实了基于电信号特征分析的电机故障诊断技术的准确性。     

非径向管板焊接接头的超声检测

对AP1000压水堆核电站安全壳贯穿件的非径向管板焊接接头结构特点进行了介绍,并分析其超声检测工艺的重点和难点。通过建立统一的缺陷定位坐标系并结合被检构件的几何特点进行综合分析,推导得出了h值(缺陷回波最高点距套管外壁的距离)的计算方法。为超声检测对这类焊接接头缺陷的准确识别和定位提供了行之有效的方法,为解决这类焊接接头的超声检测技术受限区提供了行之有效的措施。     

超声强化过氧化氢-维生素C体系糖汁脱色的研究

研究超声强化过氧化氢-维生素C复合脱色剂体系对糖汁脱色的规律,考察了超声功率、复合脱色剂用量、超声温度和时间对糖汁脱色率的影响。试验结果表明:超声空化强化过氧化氢-维生素C对糖汁具有良好的脱色效果,当处理糖汁量为100 mL,超声功率为260 W,过氧化氢与维生素C的用量均为1.6 mL,空化温度为70℃,超声时间为6 min时,脱色率达到53.4%。通过正交试验分析,得到各个因素对糖汁脱色率影响的主次关系为:超声功率>复合脱色剂用量>超声时间>空化温度。     

Sustainable progress into batchwise coloration of polyurethane nanofibers by using ultrasonic energy

Abstract

In this decade, aesthetic potentials of electrospun polymeric nanofibers for advanced apparels have been studied. For the first time, we studied the sustainable aspects in the batchwise dyeing process of electrospun polymeric nanofibers in terms of conserving thermal energy and reducing the wastewater pollution. The nanofibrous mats were prepared using polyurethane (PU) polymer followed by dyeing with disperse dyes by conventional (CN) dyeing method as well as ultrasonic (US)-assisted dyeing method. Potential of savings in thermal energy (1000?kcal), dwell time (40?min) and quantity of disperse dyes (1.5% on the mass of nanofibers) were realized during the US-assisted dyeing method in comparison with the CN dyeing method. Further, total dissolved solids (TDS) and chemical oxygen demand (COD) contents of dyeing effluents demonstrated considerable ecological merits of the US dyeing method in terms of 30% reduction in TDS and 46% reduction in COD contents in comparison with the CN dyeing method. Excellent color strength (K/S) (reached 10) of dyed PU nanofibrous mats were achieved by US-assisted dyeing method in comparison with the K/S (reached 6) with CN dyeing method. Attenuated total reflectance-Fourier transform infra-red (FTIR) spectroscopy, UV–Vis spectrophotometer and Scanning electron microscopy (SEM) analysis were also applied during the study for characterization.     

基于单片机C8051F500的无刷直流电机控制研究

永磁无刷直流电机是近些年发展起来的一种新型电机,具有效率高、调速性能好、启动转矩大等诸多优点,在运动控制领域中的应用日趋广泛。基于电机专用控制芯片MC33035,采用单片机C8051F500为主控芯片,设计一款无刷直流电机智能控制器,实现对无刷直流电机启动停止、正反转、调速、转速显示等控制。通过简要介绍无刷直流电机工作原理,使用MATLAB/Simulink对控制系统进行建模仿真,对无刷直流电机控制系统进行软、硬件设计。实验结果表明,该控制系统运行稳定,抗干扰性强,具有良好的市场应用价值。     

红外菲涅尔透镜的注射超声辅助成型优化

为了提升聚合物红外菲涅尔透镜的光学性能,以其表面微沟槽的成型质量为目标,提出了一种高效的注射超声辅助成型方法,并对工艺参数进行了综合质量优化。首先分析了超声振动对聚合物的加热和加压效应,设计了一套一模两腔的对比试验模具;接着以红外菲涅尔透镜的调制传递函数MTF和齿形平均高度h为优化质量目标,设计了四步骤的多目标优化流程,通过试验设计、基于BP神经网络的质量目标与注射工艺参数关系建模、基于NSGA-Ⅱ的多目标优化和试验验证进行工艺参数的综合优化。实验结果表明:该多目标优化流程具有很高的精度,MTF和h的平均预测误差MPE分别为4.16%和3.32%;注射超声辅助成型的菲涅尔透镜微沟槽具有更高的复制质量,其齿沟槽平均高度h增加了15.6%,且h值的波动量随着h值的增大而增大,MTF值受齿高h均匀性的影响大于齿高h对其的影响。     

煤层顶板硬岩大直径定向钻孔施工关键技术

根据顶板高位定向钻孔快速钻进成孔与工作面卸压瓦斯高效抽采治理需要，针对现有螺杆马达定向钻进技术与分级扩孔方法存在的问题，开展了顶板硬岩定向钻进与大直径扩孔钻进关键技术研究，开发了冲击回转定向钻进技术、扭冲回转定向钻进技术、扭冲旋转扩孔技术以及双级双速扩孔技术等钻孔提速新技术，研制了冲击螺杆马达、矿用小直径扭力冲击器、双级双速螺杆马达、组合式扩孔钻头等配套钻具。综合试验结果表明，硬岩定向钻孔平均机械钻进效率达到8.34 m/h，最高达到13.6 m/h，较常规螺杆马达定向钻进技术提升20%~30%；硬岩大直径扩孔终孔直径达到200 mm，机械钻进效率平均达到5.6 m/h以上，最高达到10.5 m/h。该技术提升了顶板硬岩定向钻进效率与大直径扩孔钻进效率，缩短了顶板高位定向钻孔的综合施工周期，为大直径高位定向长钻孔快速成孔与高效抽采治理回采工作面卸压瓦斯提供了可靠的技术手段。     

Control Model for Large‐Sized Gantry Type Linear Motor Slider

At present, many industrial carrier devices utilize linear motor sliders. However, a heavier load requires a linear motor (which is an example of a direct drive device) to get higher power, compared with a rotary motor with a ball screw slider (which is an example of an indirect drive device). In order to obtain higher power at a lower cost, a linear slider with multiple motors can be utilized, for example, a gantry type linear motor slider. Moving the gantry type slider requires two linear motors that are set up in parallel to enable synchronization control. Some conventional synchronization control methods have been proposed for the parallel twin linear slider; however, a large‐scaled gantry type linear motor slider has two unique problems: mechanical distortion caused by the limitations of installation environment and coupling caused by joints with low stiffness. This paper proposes a control model to solve these problems, and an identification method of each parameter. Furthermore, the effectiveness of the control model is verified by comparison with simulation results and experimental results.     

复卷机伺服张力控制系统设计及优化

本研究通过对复卷机工艺流程进行分析,分别对纸幅张力、速度和纠偏的控制系统进行了设计及优化,采用罗克韦尔PLC作为主控制器,结合伺服驱动器和伺服电机等,实现对纸幅张力的稳定控制。该控制系统在实际生产中取得了良好的控制效果,张力调整时间由之前的10 s缩短到5 s内,并且无超调量。     

Combined constant speed control method for a wind generator equipped with hydraulic energy storage

A wind generator equipped with hydraulic energy storage (WG‐HES) uses hydraulic transmission systems instead of gearbox transmissions, thus eliminating high‐power converters and reducing the tower‐top cabin weight. When there is no wind or the wind speed is extremely low, the pressured oil released by accumulators is used to drive a motor to operate at a constant speed, thereby generating constant‐frequency power. However, few studies have examined the constant speed control characteristics for generating electricity using only an accumulator group. In this study, a combined constant speed (CCS) proportional–integral–derivative (PID) control method based on “variable displacement and throttling” is proposed, which includes two closed loops and one regulating loop. First, a simulation model of the CCS PID control method for a variable motor was established in the Simcenter Amesim program. The influence of different PID parameters on the anti‐interference ability of the constant speed control of the motor was analyzed under a given load step. Then, we obtained the range of control parameter values and a set of optimal values. Second, the effectiveness of the CCS control method and the accuracy of the simulation results were verified on a 600‐kW WG‐HES system prototype. The results verified that the CCS control method has good anti‐interference ability and can meet the requirements of constant speed control for a variable motor under the best PID parameters. These results can provide a basis for developing control strategies for WG‐HESs when there is no wind or at low wind speeds.