配加预处理脱硫灰对铁矿烧结基础特性的影响

 半干法脱硫灰堆弃处理占用土地且容易造成二次污染,将脱硫灰预处理后替代CaO熔剂配入烧结有望充分利用其中的熔剂组分,实现脱硫灰在钢铁企业的闭路资源化利用。研究了脱硫灰配加焦粉加热分解特性及替代CaO熔剂配加对铁矿粉烧结基础特性的影响。结果表明,配加1%焦粉可以有效提高脱硫灰分解率,减少CaSO₄的生成。随着预处理脱硫灰替代CaO比例的增加,铁矿粉同化温度和黏结相强度呈现先增加后减小的趋势;液相流动性呈现单调增加趋势,当替代比超过40%时,液相流动性形成了流动性很大的“假象”;黏结相微观结构表明,替代比例小于40%时,有利于烧结试样中铁酸钙的生成;综合考虑,最佳的替代比例应小于40%。     

Paper mill sludge as a renewable substrate for the production of acetone-butanol-ethanol using Clostridium sporogenes NCIM 2337

In the present study, pre-treated paper mill sludge (PMS) was evaluated extensively as a substrate for production of acetone-butanol-ethanol using Clostridium sporogenes NCIM 2337. The PMS was subjected to three types of pre-treatment methods namely alkali, mechanical, and thermal treatment and was analyzed by SEM. The pre-treatment of PMS by alkali was observed to be more effective over the other pre-treatment methods. The alkali pre-treated sludge was then made to undergo fermentation, which showed the conventional process of acidogenesis followed by solventogenesis. The acetone, butanol, and ethanol concentration for 15% alkali pre-treated PMS was estimated to be maximum.     

Experimental investigation on the production of biogas from waste food

The production of biogas has been a substantial target to be utilized globally, especially in the agricultural sector. Most organic waste that is being produced from other forms of renewable energy systems is mainly used to reduce greenhouse emission (GHG), which as well reduces the daily consumption of fossil fuels. Anaerobic Digestion (AD) has been studied widely in recent years where its implementation in the industry has seen a mitigating impact on greenhouse gases. Unrestricted discharge of the big amount of waste food (WF) has become the main effect of severe environmental pollution worldwide. Among the various treatment methods, anaerobic digestion (AD) of waste food allows its valorization and the biogas produced can be used as biofuel enhancing the gas supply. In this study, a mechanical pre-treatment with Hollander beater has been applied to break down the particle size of waste food in the way to increase feedstock specific surface areas in other to enhance biogas production. Following, the pre-treatment of waste food during 30 min beating time, the biogas yield achieved a value of about 610.33 ml/gTS. Accordingly, a response surface methodology (RSM) can be used to critically evaluate the effects of process parameter (beating time and temperature) to the output response (biogas production). Pre-treated waste food by Hollander beater at beating time of 30 min enhances biogas production by 80%. An optimum biogas yield was achieved with pre-treatment of waste food at a beating time of 30 min.     

激光冲击催渗快速离子渗氮技术

采用常用42CrMo钢为研究材料,探索激光冲击预处理对离子渗氮的催渗效果与作用机理,提升离子渗氮效率。采用光学显微镜、粗糙度仪、扫描电镜、维氏显微硬度计研究激光冲击及离子渗氮后表层特性。结果表明,激光冲击对于离子渗氮具有显著的催渗效果。相同离子渗氮条件下,化合物层厚度和有效扩散层厚度都提高到传统离子渗氮的2倍左右。同时激光冲击预处理可显著提高试样表面硬度,并平缓截面硬度的下降趋势。激光冲击预处理对离子渗氮产生的显著作用源于：激光冲击预处理使试样表面粗糙度从0.015 μm提高到0.454 μm,有利于N原子吸附和氮化物形成;表层形成了厚度约200 μm的变形层,为N原子提供扩散通道,有利于提高扩散层氮浓度。     

某高碳金矿氰化尾渣浮选试验研究及生产实践

某高碳金矿石氰化尾渣中金品位高达3.09 g/t。为进一步回收利用该尾渣中的金矿物,对其进行了浮选试验研究。通过对该氰化尾渣进行预处理和"再磨再选"的浮选工艺流程,获到金精矿品位25.23 g/t、金回收率55.08%的较好选矿技术指标;试生产取得了较好的经济效益。     

通过晶种胶作导向剂的凝胶预陈化路线合成多级孔道FAU/α-Al2O3整体材料

以整体型α-Al2O3为载体，晶种胶作导向剂，通过凝胶预陈化路线合成了多级孔道FAU整体材料。对合成的样品进行了FT-IR、XRD、SEM和N2吸附脱附表征。根据实验结果确定了晶种胶、凝胶预处理及预陈化步骤的作用，同时提出了不同路线生成氧化铝复合物可能的合成机理。结果发现：负载的FAU沸石的粒径、形状及数量可通过改变晶化凝胶的组成，并且α-Al2O3载体的结构没有明显改变。具有简单、可重现且易将三重孔道结构融于成型的整体材料中的特点，通过晶种胶预处理的凝胶预陈化路线可加强载体内表面与沸石间的界面作用，形成纯相FAU晶体沉积在α-Al2O3载体骨架表面的形貌。另外，该方法可为其他的多级孔道沸石的合成提供思路。                                  

Production of methane from ozonated palm oil mill effluent

Methane (CH₄) production from palm oil mill effluent (POME) pre-treated by ozonation was conducted under mesophilic (37 °C) condition. The results demonstrated that methane can be produced from both non-ozonated and ozonated POME at a concentration range of 3,000 to 15,000 mg COD L⁻¹. Methane yield rised 54% when POME was pre-treated by ozonation at POME concentration of 15,000 mg COD L⁻¹. The methane yield increased the POME concentration was increased. At POME above 15,000 mg COD L⁻¹, the methane yield was dropped dramatically. The methane production rates (R_max) and yields exerted similar trend regarding the POME concentration. Accumulation of volatile fatty acids in the reactor posed the drop of methane production. Ozonation pretreatment process of POME can improve the biodegradability of the complex organic matter in POME and enhanced methane yield and rate at POME concentration range of 3,000–15,000 mg COD L⁻¹.     

Friction Spot Joining of aluminum AA2024/carbon-fiber reinforced poly(phenylene sulfide) composite single lap joints: Microstructure and mechanical performance

Friction Spot Joining is a promising alternative joining technology for polymer–metal hybrid structures. In this work, the feasibility of Friction Spot Joining of aluminum AA2024-T3 (bare and alclad)/carbon-fiber reinforced poly(phenylene sulfide) is reported. The process temperature and the microstructure of the joints were investigated. Lap shear tensile strength as high as 27 MPa was achieved by using aluminum bare specimens. Sand blasting was also performed as an effective mechanical surface pre-treatment on aluminum surfaces, which resulted in higher surface roughness and accordingly improved mechanical performance for the selected conditions. In addition, the alclad specimens exhibited promising mechanical performance (lap shear strength of up to 43 MPa) that justifies further investigations. Finally, the bonding and failure mechanisms of the joints are briefly discussed.     

Study on effects of pre-treatment and surface roughness on tensile-shear strength of 2060 Al–Li alloy adhesive joints

The forces between adhesive and adherend mainly influenced by the pre-treatment technology of the substrates have important effects on the bonding strength. In this paper, the influence of different pre-treatment processes and surface roughness on the tensile-shear strength of 2060 Al–Li alloy adhesive joints as well as related mechanism was investigated. In this perspective, substrates were processed by mechanical abrasion at different levels and by phosphoric acid anodizing, which resulted in different surface topographies that were characterized by means of roughness measurements. Single-lap joints were prepared using a two-component epoxy adhesive. The tensile-shear strength of joints was measured via destructive testing and the failure modes were analyzed to evaluate the quality of bonding. Results showed that with the increase of surface roughness of Al–Li alloy, the tensile-shear strength of the adhesive joints increased and the failure modes changed from interfacial failure to cohesive failure. The groove structures formed during mechanical abrading were regarded as being responsible for this strengthening behavior. Moreover, a rough porous membrane was produced on adherents’ surface by phosphoric acid anodizing, causing a consolidation of adhesion at the adhesive-substrate interface.