多晶硅表面金属催化化学腐蚀法制绒研究现状

在多晶硅太阳能电池的生产过程中, 金刚线切割技术(Diamond wire sawn, DWS)具有切割速度快、精度高、原材料损耗少等优点, 受到了广泛关注。金刚线切割多晶硅表面形成的损伤层较浅, 与传统的酸腐蚀制绒技术无法匹配, 金属催化化学腐蚀法应运而生。金属催化化学腐蚀法制绒具有操作简单、结构可控且易形成高深宽比的绒面等优点, 具有广阔的应用前景。本文总结了不同类型的金属催化剂在制绒过程中的腐蚀机理及其形成的绒面结构, 深入分析和讨论了具有代表性的银、铜的单一及复合催化腐蚀过程及绒面结构和电池片性能。最后对金刚线切割多晶硅片表面的金属催化化学腐蚀法存在的问题进行了分析, 并展望了未来的研究方向。     

Investigation on thermal conductivity and mechanical properties of Si3N4 ceramics via one-step sintering

High thermal conductivity Si₃N₄ ceramics were fabricated using a one-step method consisting of reaction-bonded Si₃N₄ (RBSN) and post-sintering. The influence of Si content on nitridation rate, β/(α+β) phase rate, thermal conductivity and mechanical properties was investigated in this work. It is of special interest to note that the thermal conductivity showed a tendency to increase first and then decrease with increasing Si content. This experimental result shows that the optimal thermal conductivity and fracture toughness were obtained to be 66 W (m K)^-1 and 12.0 MPa m^1/2, respectively. As a comparison, the nitridation rate and β/(α+β) phase rate in a static pressure nitriding system, i.e., 97% (MS10), 97% (MS15), 97% (MS20) and 8.3% (MS10), 8.3% (MS15), 8.9% (MS20), respectively, have obvious advantages over those in a flowing nitriding system, i.e., 91% (MS10), 91% (MS15), 93% (MS20) and 3.1% (MS10), 3.3% (MS15), 3.3% (MS20), respectively. Moreover, high lattice integrity of the β-Si₃N₄ phase was observed, which can effectively confine O atoms into the β-Si₃N₄ lattice using MgO as a sintering additive. This result indicates that one-step sintering can provide a new route to prepare Si₃N₄ ceramics with a good combination of thermal conductivity and mechanical properties.     

Novel silicon-contained lignin-based carbon fibers derived from bamboo pulping black liquor with improved electrochemical performance for supercapacitors

Carbon fibers (CFs) are a promising candidate as electrode materials for flexible supercapacitors given its light weight and moderate cost. In this study, the lignin used was partially separated from kraft bamboo pulping black liquor and the higher molecular weight fraction, unavoidably contains a small amount of silicon compounds, so named silicon-contained lignin. Novel CFs were prepared using commercial polyacrylonitrile (PAN) and the lignin by electrospinning and further carbonization. Even in the presence of silicon compounds, the fibrous morphology of precursor fibers was significantly good, and the CFs with uniform fiber diameter and high specific surface area up to 182 m²/g were obtained with an increase in silicon-contained lignin. The CFs fabricated from silicon-contained lignin and commercial PAN had higher specific capacitance (22.20 mF/cm² at 10 mA/cm²) and superb cycling stability (94.21%) than that from silicon-free lignin or pure PAN separately.     

Fabrication,microstructural characterization and gas permeability behavior of porous silicon nitride ceramics with controllable pore structures

Porous Si₃N₄ ceramics with monomodal and bimodal pore structure were prepared by cold isostatic pressing and freeze-casting, respectively. Both the pore structure and permeability behavior of the porous Si₃N₄ ceramics were tailored by altering the pressure of cold isostatic pressing and the composition and content of solvent during freeze-casting. The specimens obtained by cold isostatic pressing exhibited smaller Darcian and non-Darcian permeability than those of freeze-casted samples due to their lower open porosity, smaller pore size and higher tortuosity. On the other hand, compared with the ice-templated specimens having the same solvent volume in the ceramic slurries as them during freeze-casting, the emulsion-ice templated samples showed smaller open porosity, macropore size and Dacian permeability, but the similar non-Darcian permeability because of their larger micropores and better pore interconnectivity.     

单晶硅表层机械力学特性的各向异性分析

为探究挠性筋结构单晶硅材料的各向异性特性以及KOH腐蚀工艺对其力学性能的影响规律,进行纳米压痕实验,并结合原子力显微镜观察单晶硅表层3个主晶面上压痕裂纹形貌随晶向的变化规律,分析单晶硅材料表层弹性模量、硬度、断裂韧性等机械力学特性参数在(001)、(110)及(111)3个主要晶面上沿各个晶向的变化规律;分析挠性筋结构单晶硅材料(001)晶面的KOH腐蚀工艺对其材料表面机械特性的影响规律.结果表明:挠性筋单晶硅在(001)晶面上弹性模量的各向异性变化幅度明显,硬度及断裂韧性各向异性的变化幅度不大;挠性筋单晶硅在(110)晶面弹性模量和断裂韧性的各向异性变化幅度明显,硬度各向异性变化幅度不大;挠性筋单晶硅在(111)晶面硬度值、弹性模量及断裂韧性参数的变化幅度幅值均较小;确定了单晶硅表层3个晶面裂纹最易扩展的晶向方向,KOH腐蚀工艺使得单晶硅表面质量降低,腐蚀后暴露的表面微裂纹、缺陷等会使得单晶硅(001)晶面表层硬度、断裂韧性降低,从而降低了挠性筋结构的实际断裂强度.     

Ultrathin Dual‐Scale Nano‐ and Microporous Membranes for Vascular Transmigration Models

Selective cellular transmigration across the microvascular endothelium regulates innate and adaptive immune responses, stem cell localization, and cancer cell metastasis. Integration of traditional microporous membranes into microfluidic vascular models permits the rapid assay of transmigration events but suffers from poor reproduction of the cell permeable basement membrane. Current microporous membranes in these systems have large nonporous regions between micropores that inhibit cell communication and nutrient exchange on the basolateral surface reducing their physiological relevance. Here, the use of 100 nm thick continuously nanoporous silicon nitride membranes as a base substrate for lithographic fabrication of 3 µm pores is presented, resulting in a highly porous (≈30%), dual‐scale nano‐ and microporous membrane for use in an improved vascular transmigration model. Ultrathin membranes are patterned using a precision laser writer for cost‐effective, rapid micropore design iterations. The optically transparent dual‐scale membranes enable complete observation of leukocyte egress across a variety of pore densities. A maximal density of ≈14 micropores per cell is discovered beyond which cell–substrate interactions are compromised giving rise to endothelial cell losses under flow. Addition of a subluminal extracellular matrix rescues cell adhesion, allowing for the creation of shear‐primed endothelial barrier models on nearly 30% continuously porous substrates.     

304不锈钢不同精炼渣碱度下夹杂物的演变

 为了提高304不锈钢的产品质量，结合生产实际，利用热力学计算和扫描电镜能谱分析方法, 研究了硅脱氧条件下，LF精炼渣碱度对304不锈钢在LF精炼、连铸过程夹杂物变化规律的影响。试验结果表明,随着冶炼过程进行，全氧质量分数和夹杂物数量依次减小。304不锈钢采用1.75高碱度炉渣，可以得到较低的全氧质量分数和夹杂物数量，但是夹杂物中Al2O3质量分数高，夹杂物熔点高。采用1.53低碱度炉渣，钢液中全氧质量分数较采用高碱度炉渣高，但是夹杂物中CaO、Al2O3质量分数相对较低，SiO2和MnO质量分数较高，夹杂物熔点低。针对304不锈钢产品可以采用不同的生产工艺路线来满足产品的不同需求。     

Direct coagulation casting of silicon carbide suspension via polyelectrolyte dispersant crosslink reaction

A direct coagulation casting method for silicon carbide ceramic suspension using dispersant crosslink reaction is reported. Polymer electrolyte (polyethyleneimine, PEI) was used as dispersant to prepare silicon carbide suspension. Common food additives (carboxymethyl cellulose, CMC) were used to coagulate the electrosteric stabilized silicon carbide suspension. There was a well disperse silicon carbide suspension with 0.2 wt% PEI at pH = 5-6. Influence of coagulant on viscosity and zeta potential of the silicon carbide suspension was investigated. It indicates that the high solid loading silicon carbide suspension can be destabilized and coagulated at elevated temperature. It can be attribute to the gradual decrease of electrosteric force due to the crosslink reaction between PEI and CMC. Silicon carbide wet green body with compressive strength of 1.99 MPa could be demolded at 70°C which is higher than that prepared by traditional DCC and dispersant reaction method for nonoxide ceramics. Dense silicon carbide ceramics with relative density above 98.8% and 99.3% had been prepared by liquid phase pressureless and hot pressed sintering, respectively.     

PEDOT:PSS对PEDOT:PSS/Si杂化太阳电池性能影响的研究

聚合物poly(3,4-ethylenedioxythiophene):polystyrene sulfonate(PEDOT:PSS)是一种具有高电导率和良好透过性的p型半导体材料。PEDOT:PSS/Si杂化太阳电池由于具有较低的工艺温度,且工艺简单而具有一定的前景。在这种杂化太阳电池结构中,PEDOT:PSS的光学、电学性质对器件性能有重要影响。分别从PEDOT:PSS退火工艺、溶液二次掺杂(二甲基亚砜)的含量以及PEDOT:PSS薄膜厚度3个方面对薄膜的光、电特性以及器件性能的影响进行研究,并优化相关工艺。根据这些优化的参数,最终得到6.63%的太阳电池转化效率(太阳电池面积为2.25 cm^2)。     

硅量子点荧光传感器快速检测鲜奶中的四环素

建立以硅量子点(silicon quantum dot,SiQDs)为荧光传感器快速检测四环素的新方法,以N-(β-氨乙基)-γ-氨丙基甲基二甲氧基硅烷为硅源,柠檬酸为还原剂,采用水热法合成SiQDs;通过透射电镜(transmission electron microscope,TEM)和光谱分析法研究其形貌结构和光学特性;利用四环素能有效地猝灭SiQDs荧光,构建荧光传感器用于四环素检测。结果显示,所制备的SiQDs呈球形、稳定性高,水溶性好。在优化的实验条件下,方法的线性范围为0.05~90μmol/L,检出限为18 nmol/L,用于生鲜牛奶样品测定,加标回收率为92.36%~104.07%。该方法简便、快速、灵敏,适于鲜奶中四环素的准确测定。