Improving accuracy of automatic optical inspection with machine learning

Electronic devices require the printed circuit board(PCB)to support the whole structure,but the assembly of PCBs suffers from welding problem of the electronic components such as surface mounted devices(SMDs)resistors.The automated optical inspection(AOI)machine,widely used in industrial production,can take the image of PCBs and examine the welding issue.However,the AOI machine could commit false negative errors and dedicated technicians have to be employed to pick out those misjudged PCBs.This paper proposes a machine learning based method to improve the accuracy of AOI.In particular,we propose an adjacent pixel RGB value based method to pre-process the image from the AOI machine and build a customized deep learning model to classify the image.We present a practical scheme including two machine learning procedures to mitigate AOI errors.We conduct experiments with the real dataset from a production line for three months,the experimental results show that our method can reduce the rate of misjudgment from 0.3%–0.5%to 0.02%–0.03%,which is meaningful for thousands of PCBs each containing thousands of electronic components in practice.     

两种多层穿梭车系统的性能比较分析

物流配送中心订单响应速度的加快,对订单拣选系统提出了更高的要求。多层穿梭车系统因其柔性强、效率高等特点,近年来得到了广泛应用。多层穿梭车系统具有两种形式--基于转载车和基于环形输送线,二者均可实现货物的快速拣选,但在系统吞吐量和订单完成周期方面存在差异,致使企业决策者难以进行系统选择。基于上述原因,本文比较两种多层穿梭车系统的性能差异。建立两个系统的开环排队网络模型,然后求解系统吞吐量、订单完成周期,通过仿真验证了排队论模型的准确性,通过试验对两种系统的性能进行对比分析。结果表明,系统吞吐量与层数、巷道数相关,层数越多,巷道数越少,转载车系统相对于环线系统优势越显著;订单完成周期与层数、订单到达率相关,层数越多,订单到达率越低,转载车系统相对于环线系统越具优势。     

Genomic merit for reproductive traits. I: Estrous characteristics and fertility in Holstein heifers

Genetic selection of dairy cattle in the United States has included reproductive traits (daughter pregnancy rate, DPR; heifer conception rate, HCR), which is believed to have partly contributed to halting the decline in reproductive performance. The objectives of the current study were to evaluate the association among genomic merit for DPR (GDPR) and HCR (GHCR) with estrous characteristics measured by an automated device. Holstein heifers (n = 1,005) were genotyped at 2 mo of age and were classified into quartiles (Q1 = lowest, Q4 = highest) according to the GDPR and GHCR values of the study population. At 10 to 11 mo of age, heifers were fitted with a collar that recorded activity and rumination and determined the occurrence of estrus according to changes in activity and rumination compared with the individual's baseline values. Estrous characteristics of spontaneous estruses (SPE) and PGF_2α-synchronized estruses (PGSE) were recorded. Heifers had their estrous cycle synchronized with PGF_2α and following detection of estrus received either artificial insemination or embryo transfer according to the herd's genetic selection program. Heifers in Q2 (17.7 ± 0.3 h) of GHCR tended to have longer SPE than heifers in Q4 (16.7 ± 0.3 h). The interaction between GDPR and GHCR was associated with the likelihood of activity peak (0 = no estrus, 100 = maximum activity) ≥80 at SPE because, among heifers in Q3 and Q4 of GHCR, those in Q1 of GDPR were less likely to have an activity peak ≥80. Heifers in Q1 and Q2 of GDPR had reduced hazard of estrus within 7 d of the first PGF_2α treatment compared with heifers in Q4 of GDPR. Heifers in Q1 (16.1 ± 0.4 h) of GDPR had shorter PGSE than heifers in Q2 (17.6 ± 0.4 h) and Q4 (17.4 ± 0.4 h) and tended to have shorter PGSE than heifers in Q3 (17.4 ± 0.4 h). Rumination nadir on the day of PGSE was greater for heifers in Q1 (?30.1 ± 0.9 min/d) of GDPR compared with heifers in Q4 (?33.7 ± 0.9 min/d). Among heifers receiving only artificial insemination, those in Q1 of GHCR (adjusted hazard ratio = 0.65; 95% confidence interval = 0.48–0.88) became pregnant at a slower rate than heifers in Q4. Genomic merit for HCR was negatively associated with SPE but tended to be positively associated with hazard of pregnancy, whereas GDPR was positively associated with PGSE and hazard of estrus. Selection of dairy cattle for DPR and HCR may improve reproductive performance through different pathways, namely estrous characteristics and pregnancy establishment.     

A composite cost model for the aeronautical industry: Methodology and case study

This paper presents a novel composite production cost estimation model. The strength of the model is its modular construction, allowing for easy implementation of different production methods and case studies. The cost model is exemplified by evaluating the costs of a generic aeronautical wing, consisting of skin, stiffeners and rib feet. Several common aeronautical manufacturing methods are studied. For studied structure, hand layup is the most cost-effective method for annual volumes of less than 150 structures per year. For higher production volumes automatic tape layup (ATL) followed by hot drape forming (HDF) is the most cost-effective choice.     

巷道式堆垛机提升机构典型故障及维修方法

介绍了自动化立体仓库巷道式堆垛机的原理和结构,针对其提升机构传动系统典型故障的特点,探讨安全简便的链条、轴承的检修方法。     

Gradientenbetontechnologie

The technology of graded concrete – From the development of concrete mixtures and the conceptual design to the automatized manufacturing In accordance with the principle form follows force, the DFG Priority Programme (SPP) 1542 – Leicht Bauen mit Beton – focuses on energy efficient building elements which are designed specifically for desired operational demands. This concept is a specific adaption of the component's inner structure and works in parallel to the optimization of its outer shape which is often limited due to the outer geometry of slabs, walls and supporting pillars. The technology of graded concrete provides an innovative possibility to adapt the inner structure of a concrete component in order to meet defined static and structural‐physical requirements. The challenging demands imposed by the technology of graded concrete require a holistic approach including the development of the concrete mixtures, the design of the building components and finally the automatized manufacturing. In collaboration between the departments ILEK, IWB and ISYS of the University of Stuttgart a complete process chain for the manufacturing of functionally graded concrete components was realized. This approach for concrete results in fully recyclable building elements with significant savings in mass and energy.     

Real-time biomonitoring of water contamination by cyanide based on analysis of the continuous electric signal emitted by a tropical fish: Apteronotus albifrons

A new early warning system for monitoring the quality of water was developed using the information conveyed by the continuous electric organ discharges of the tropical fish Apteronotus albifrons (Gymnotiformes, family Apteronotidae). The principle is based on the time characterisation of the electric signal emitted by the fish and uses the fact that the frequency and the form of the signal vary as a function of the physico-chemical quality of the ambient water. Eight test fish were individually confined in a heat-proof test chamber in which a continuous water current, thermo-regulated at 27°C, was maintained. The electric signal sampled over 1 s periods were amplified. The computer processed the signals and their frequencies and determined the coordinates of the points where the temperatures were recorded. The results of the A. albifrons electrical activity were then visualised on a visual display unit. Subsequent mathematical processing helped to detect unusual electrical behaviour (crossing of lower and upper bounds). To illustrate the principle of this new early warning system, the electric response of the A. albifrons exposed to cyanide was tested and compared with the detection thresholds of other biological early warning systems. A. albifrons is able to detect a cyanide concentration of 34.6 μg l⁻¹ in less than half an hour. The recorded results suggest that this new biomonitor corresponds very well with the requirements of warning stations for surface waters subject to cyanide pollution.     

Optical fiber multiparameter sensor for real-time monitoring of thermoplastic composites during in situ consolidation process

Temperature and strain are important parameters in the in situ consolidation process of thermoplastic composites and have been monitored based on optical fiber Bragg gratings. A special polyimide fiber grating (PFBG) is used in this article. PFBG can monitor temperatures up to 400°C and strains up to 40,000 με. The wavelengths of the PFBGs are obtained by wavelength demodulation system and fast digital signal processing with field programmable gate array. Temperature and strain in auto fiber placement process of thermoplastic composites are monitored accurately according to wavelengths. During the whole consolidation process, temperatures have been monitored with the accuracy of 0.1°C in the range of 100–250°C and strains have been monitored with the accuracy of 1 με in the range of ?250 to 500 με. The validity and correctness of the results have been validated by the thermocouple and the strain gauge.     

基于IFC标准的施工信息模型至图数据库的自动映射机制及其应用

工业基础类(industry foundation classes, IFC)文件是建筑信息模型的数据存储和交互的标准通用文件,其难以直接被用于数据分析和数据挖掘。图数据在描述数据间复杂关联关系时具有天然的优势,被大量应用于对关联关系的分析和挖掘中。建立从IFC文件到图数据库的自动映射机制,将IFC文件中的实体及其关联关系一一映射至图数据库的节点和关系中,并分析该自动映射机制的完备性和基于图数据库的信息管理效率。映射得到的基于图数据库的施工信息模型被应用于施工离散事件仿真、施工进度网络分析和施工延迟分析中。分析结果表明,提出的自动映射机制能够完整地传递基于IFC标准的信息,映射效率满足施工过程中信息高效交互的需求,且基于图数据的信息管理效率也高于直接操作IFC文件的效率。在此基础上,通过具体工程中施工进度信息的关系利用和挖掘体现所提数据映射机制的优越性,结果表明所提数据映射机制提高了预制装配式建筑施工管理效率。     

PC平台虚拟现实API自动化测试系统的研究与实现

随着虚拟现实技术的发展,每天有大量运行在虚拟现实设备上的各类软件被开发,而对虚拟现实软件自动化测试系统的研究还很少.鉴于此,在研究自动化测试的基础上,结合工程实践设计并实现了一种PC平台的虚拟现实API自动化测试系统,同时针对虚拟现实API的测试要求,编写了相应的测试程序.系统在Windows操作系统上完成,通过编写批处理文件实现自动化测试.测试表明该系统高效的实现了从源程序下载到测试报告生成的全过程,有效提高了测试效率,能够更快更全的测出软件存在的问题.