往复活塞式压缩机活塞杆温度高故障分析及改造

针对2台2D40型空气压缩机在实际试机过程中,活塞杆温度过高,导致连锁报警,压缩机不能正常工作的问题进行了详细的故障原因分析;对压缩机技术性能参数进行介绍;对压缩机的损伤情况进行说明并找到改造方案,解决机组运行中活塞杆温度过高的问题,从而提高机组的运行效率,使机组运行安全、稳定。     

Mass transfer area in a multi-stage high-speed disperser with split packing

In this study, the mean droplet diameter in the cavity zone and the total mass transfer area of a multi-stage highspeed disperser(HSD) reactor with different packing combinations were measured and evaluated. The effects of rotational speed and packing radius, as well as the packing ring radius and numbers, on the mean droplet diameter and the total mass transfer area were evaluated. A model was established to calculate the mass transfer area in the cavity zone in the HSD reactor, and it was found that the packings contribute 61%–82% of the total mass transfer area. A correlation for predicting the mass transfer area in the packing zone was regressed by the dimensionless analysis method. An enhancement factor based on the mass transfer area in the packing zone was proposed to evaluate the effect of packing combination on mass transfer area. Two optimum packing combinations were proposed in consideration of the mean droplet diameter and the enhancement factor.     

纳米TiO2流体表面改性及对真空闪蒸制冰的影响

利用电镜扫描法、紫外分光光度法及烘干称重法对纳米TiO₂流体的分散稳定性进行了综合评价，研究了表面活性剂种类及浓度对其分散稳定性的影响。将纳米TiO₂流体引入真空闪蒸制取冰浆系统，研究了纳米TiO₂浓度、表面活性剂浓度及对吸附作用下纳米TiO₂流体真空闪蒸制冰的影响。结果表明，表面活性剂类型对纳米TiO₂流体分散稳定性的影响很大，复合型的分散稳定性最佳，其次是阴离子型；纳米粒子及表面活性剂可以增强真空下纳米TiO₂流体的成核效果，增大含冰率，降低过冷度；表面活性剂浓度是影响真空闪蒸制冰系统压力及闪蒸率的重要因素，系统压力及闪蒸率均随着表面活性剂浓度的增大而增大；另外，确定了在吸附作用下真空闪蒸制冰系统中使用纳米TiO₂流体的最佳条件。在最佳条件下，含冰率为18.35%，过冷度为0.51℃，热导率为0.920W/(m·K)，对比蒸馏水有较大改善。吸附作用下真空闪蒸制冰可行性较高，制取冰浆效果优良。     

A tool for mass transfer evaluation in packed-bed columns for chemical engineering students

This paper presents a Microsoft Excel tool to calculate liquid-gas mass transfer coefficients in packed towers to support numerical design activities in the courses of Unit Operations for Industrial Process and Sustainable Process Design for the Master’s degree in Chemical Engineering of the University of Naples Federico II (Italy).The Mass Transfer Solver Tool (MT Solver Tool) uses several available models to estimate, separately, the values of liquid and gas mass-transfer coefficients and the wet surface area for 144 random and structured packings of interest for absorption/stripping and distillation processes. In addition, a separate spreadsheet can be used in a user-defined mode, to evaluate the mass transfer coefficients with new packing types or to interpret experimental data when the geometrical and physical characteristics of the packing are known. Eventually, the tool is supplied with a data library, where packing geometry and model fitting parameters can be retrieved.The software is aimed to support students and educators in the Unit Operations for Industrial Process and Sustainable Process Design courses. In particular, this is meant to be an example on how the accuracy of design algorithms adopted in unit operation processes is affected by the use of the underpinning correlations for mass transfer rate or pressure drops. Besides, this is aimed to encourage comparison of different correlations when exact field data are not available. Besides, chemical engineers and researchers interested in packed columns design and modelling data may also benefit from the utilization of the software. The MT Solver Tool was introduced to students in a dedicated tutorial lesson after lecturers on packed column design algorithms for distillation, absorption and stripping. Most of the students of the course participated to a group training aimed to simulate the design of an absorption column supported by the MT Solver Tool providing feedback on its application.After the training, an anonymous survey was proposed to the students to monitor the approval rating of the proposed activity and the use of the MT Solver Tool software to support numerical calculations.     

新型AMBBR-MBBR-MBR工艺处理紫外线吸附剂厂废水

根据传统工艺处理紫外线吸附剂厂UV-P废水中高级氧化作为预处理成本高,单一A₂O生化工艺出水不稳定,并且出水污染物浓度高等缺点,首先采用零价铁强化水解和预曝气作为预处理,以新型AMBBR-MBBR-MBR工艺进行处理。工程MBBR采用三维多孔泡沫陶瓷填料为生物载体,MBR采用Si O₂平板陶瓷膜。长期调试运行效果表明,出水水质优于≤城镇污水处理厂污染物排放标准≥GB 18918-2002表1中一级A标准,即COD<50 mg/L,氨氮<5 mg/L,总氮<15 mg/L,硝基苯<2.0 mg/L,挥发酚<0.5 mg/L,苯胺类<0.5 mg/L等。水处理运行费用为4.9元/m³。     

多晶硅生产中残液搅拌罐密封结构的改造

在处理多晶硅生产中产生的残液时,残液搅拌罐填料密封出现泄漏,针对此问题提出了优化措施,达到了预期效果。     

Models and algorithms for packing rectangles into the smallest square

We consider the problem of determining the smallest square into which a given set of rectangular items can be packed without overlapping. We present an ILP model, an exact approach based on the iterated execution of a two-dimensional packing algorithm, and a randomized metaheuristic. Such approaches are valid both for the case where the rectangles have fixed orientation and the case where they can be rotated by 90°. We computationally evaluate the performance and the limits of the proposed approaches on a large set of instances, including a number of classical benchmarks from the literature, for both cases above, and for the special case where the items are squares.     

Impact of shape representation schemes used in discrete element modelling of particle packing

In different computer models, shape is represented using different methodologies, to varying degrees of precision. This paper examines two approaches to shape representation, and their effects on accuracy in the context of cylindrical particle packing. Two discrete element method (DEM) based software packages are used. A X-ray CT scan of a packed bed provides the experimental measurements for comparison. Eight sphere-composite representations of the same cylindrical pellet were tested. Two of these gave results that quantitatively follow experimental measurements. A range of factors that in theory could affect accuracy of the simulation results are examined, including edge roundedness, surface roughness and restitutional behaviour as a function of sphere-composite representations. The conclusion is that, for packing at least, matching the object's overall shape and dimensions is not enough. Only when a high enough resolution is applied to corners and edges, could the sphere-composite approach possibly match the experimental data quantitatively.     

35克素牛排单片重量控制方案探究

目的探究制定公司畅销产品大豆蛋白类食品35克素牛排的重量控制方案。方法研发人员通过查阅相关资料、采集生产与管理人员的意见、跟踪生产全程等手段获取实验方向,并通过小实验改变工艺条件和生产试验进一步验证工艺条件,探寻出了35克素牛排在生产过程中的重量变化规律、重量不稳定的主要原因及改进措施。结果 35克素牛排的单片重量与产品卤制工序呈影响极显著,与原材料重量、油炸工序差异显著。结论原材料控制在11克以上,油炸时间2分钟,最佳卤制时间10分钟,产品的单片重量合格率提高到90%以上。