物料堆场智能化管理经验分享

华润水泥（罗定）有限公司根据物料储存需求，共有三个长堆棚分为9个室内料场堆放原材料及混合材，厂内有4台铲车无规则轮流在这8个料场内作业，同时外来运料货车、公司化验及验收人员也会不间断地进入不同堆棚。由于料场内空间狭窄，驾驶员视线不好，如果堆棚料场内铲车在作业时，有其他人员或车辆进入铲车工作区域共同作业，在没有检测装置对进入的人、车进行识别，提醒铲车驾驶员的情况下，容易发生碾压进入人员或车辆碰撞的安全事故。公司根据现场实际，自2020年起决定实施从堆场出入口智能红外感应技术、装载机车载识别系统、智能声光语音提醒、实时监控显示、照明、堆场硬件设施等五方面实施物料堆场车辆智能化安全预警系统项目。     

Effect of hydrogen and ethanol addition in cashew nut shell liquid biodiesel operated direct injection (DI) diesel engine

In this experimental research, the hydrogen gas at a different flow rate (4 lpm, 8 lpm, & 12 lpm) is introduced into the intake port of a diesel engine fueled with B20 (20% CNSL (Cashew nut shell liquid) + 80% diesel) biodiesel blend to find out the best H₂ flow rate. Then, ethanol-blended (5%, 10%, and 15% by volume) B20 blend along with the best H₂ flow rate are tested in the same engine to examine the engine performance. The experimental results showed that B20 with 8 lpm H₂ flow gives the maximum brake thermal efficiency and subsequently reduces the BSFC. Furthermore, by blending ethanol with the B20 blend, the BTE of the engine is improved further. The 10% ethanol blended B20 blend with 8 lpm hydrogen flow gives the maximum BTE of 37.9% higher than diesel whose values are 33.6% at full load. Also, this fuel combination led to the maximum reduced levels of CO and HC emissions with an increase in exhaust gas temperature and NOx emissions. From the results, the 10% ethanol blended B20 blend with 8 lpm H₂ flow dual-fuel configuration is recommended as an alternative to sole diesel fuel.     

双馈风机风电场联络线出口故障方向判别

由于双馈风机风电场故障特性与传统同步机存在较大差别,因此传统方向元件应用于双馈风机风电场时存在适应性问题。针对双馈风机风电场存在的频率偏移、等值内阻抗不稳定和弱馈等特点,提出一种基于时域波形相似度的故障方向元件。根据推算的联络线对侧电压与保护安装处记忆电压波形的余弦相似度判断故障方向,能够有效解决双馈风机风电场出口故障方向判别存在的问题。在PSCAD/EMTDC中搭建典型的双馈风机接入系统,仿真结果表明,所提故障方向元件针对不同的故障类型均能有效判断故障方向。     

高质量浓度曲拉通X-100对煤泥浮选的抑制效应及机理

表面活性剂在煤泥浮选领域中应用广泛,且表面活性剂常被用于煤泥浮选促进剂,本文从另一个方面探究了表面活性剂在过量的情况下对煤泥浮选的抑制效应及其机理。以低灰煤粒和表面活性剂曲拉通X-100为研究对象,采用X射线光电子能谱(XPS)表征曲拉通X-100在煤表面的吸附状态,静态接触角测定仪测定曲拉通X-100对煤表面疏水性的影响,并探究了不同质量浓度曲拉通X-100液滴在煤粒表面的润湿与铺展情况,采用诱导时间测量仪分析不同质量浓度曲拉通X-100水溶液中的气泡与煤粒的黏附情况,最后通过紫外分光光度计定量表征浮选槽中残留曲拉通X-100质量浓度与不同浮选时间下浮选结果的对应关系。结果表明:高质量浓度曲拉通X-100会抑制煤粒上浮,随着浮选试验的进行,曲拉通X-100质量浓度逐渐降低,低质量浓度曲拉通X-100会促进煤粒被上浮气泡黏附而浮出;高质量浓度曲拉通X-100能够在煤粒表面发生有效吸附,该吸附属于物理吸附,且在一定程度上提高了煤表面的疏水性;高质量浓度曲拉通X-100水溶液更容易润湿煤表面,从而减缓了气泡-煤粒黏附过程中的液膜薄化与破裂速率;在高质量浓度曲拉通X-100水溶液中,气泡表面因罩盖有曲拉通X-100分子,导致气泡表面发生改性,难以与煤粒发生有效黏附。高质量浓度曲拉通X-100主要通过对气泡改性,以及减缓气泡与煤粒碰撞-黏附过程中的液膜薄化-破裂速率来抑制煤粒的浮选。     

单相硼化物的制备及摩擦磨损性能研究

为了深入研究渗硼层中硼化物的性能，采用真空感应熔炼法制备单相硼化物材料。观察分析制备的硼化物微观组织，测试其力学性能。采用MMU-5G型销-盘式摩擦磨损试验机，在干摩擦条件下，研究了不同载荷下单相硼化物的摩擦学性能，观察其磨损表面形貌特征，探讨其磨损方式。结果表明：制备的硼化物为单一相，试样纯度高，试样的平均显微硬度为HV2065，平均断裂韧性值为1.68 MPa·m1/2；硼化物的断口处没有宏观的塑性变形，断口齐平光亮，表现为脆性断裂特征；干摩擦条件下随着载荷从10 N增加到30 N，硼化物的摩擦因数先降低后增加，20 N载荷时达到最小值，而其磨损量随着载荷的增加不断上升；随着载荷从10 N增加到30 N，磨损表面的粗糙度先逐渐上升后急剧上升； 10~20 N载荷下，硼化物的磨损以磨粒磨损为主，而25~30 N载荷下，硼化物的主要磨损方式从磨粒磨损转变为脆性破损。     

Robust SVM-direct torque control of induction motor based on sliding mode controller and sliding mode observer

This paper proposes a design of control and estimation strategy for induction motor based on the variable structure approach. It describes a coupling of sliding mode direct torque control (DTC) with sliding mode flux and speed observer. This algorithm uses direct torque control basics and the sliding mode approach. A robust electromagnetic torque and flux controllers are designed to overcome the conventional SVM-DTC drawbacks and to ensure fast response and full reference tracking with desired dynamic behavior and low ripple level. The sliding mode controller is used to generate reference voltages in stationary frame and give them to the controlled motor after modulation by a space vector modulation (SVM) inverter. The second aim of this paper is to design a sliding mode speed/flux observer which can improve the control performances by using a sensorless algorithm to get an accurate estimation, and consequently, increase the reliability of the system and decrease the cost of using sensors. The effectiveness of the whole composed control algorithm is investigated in different robustness tests with simulation using Matlab/Simulink and verified by real time experimental implementation based on dS pace 1104 board.     

低阶煤颗粒-气/油泡间的诱导时间研究

为表征低阶煤颗粒-气/油泡间矿化过程的差异,通过Sutherland理论下固体颗粒进入泡沫产品的总概率(E)和浮选速率常数(k)之间关系,并结合低阶煤颗粒-气/油泡的浮选速率试验,求得了低阶煤颗粒-气/油泡间的诱导时间。浮选实验研究表明,在相同的捕收剂消耗量下低阶煤-油泡浮选产率均高于低阶煤-气泡浮选产率。诱导时间测试表明,低阶煤颗粒-油泡间的诱导时间(35 ms)要明显低于低阶煤颗粒-气泡间的诱导时间(93 ms)。上述实验结果表明,油泡表面的疏水性要强于传统浮选气泡表面的疏水性。然而,进一步利用Sutherland理论中固体颗粒进入泡沫产品的总概率和浮选速率常数之间的数学关系,并结合低阶煤颗粒-气/油泡的浮选速率试验求得的低阶煤颗粒-气/油泡间的诱导时间分别为9.67和8.46 ms,其与诱导时间测试仪分别测量的诱导时间差异很大。这主要是由于在实际浮选过程中气/油泡的上升速度分别为23.26和22.68 cm/s,其远高于2015EZ型诱导时间仪测试过程中气/油泡碰撞速度(2.0 cm/s)。因此,诱导时间理论计算表明气泡-颗粒间的碰撞速度对颗粒-气泡间的诱导时间影响很大。上述研究结果表明油泡浮选效果优于传统浮选的内在原因在于低阶煤颗粒-油泡间的诱导时间小于低阶煤颗粒-气泡间的诱导时间。     

Determination of Metastable Zone Width and Nucleation Induction Period of Palm Oil and its Olein/Stearin in Melting Layer Crystallization

Measurement methods of metastable zone width (MZW) and nucleation induction time for melting layer crystallization of palm oil (PO) and its olein/stearin (POL/PST) were established, and the effects of cooling rate (corresponding to various supercoolings) on MZWs and induction time for melting layer crystallization of PO, POL, and PST were determined. The results indicated that the MZW coherently rose with increasing cooling rates with respect to PO and POL, while it declined with higher cooling rates for PST. The induction period results demonstrated that the nucleation induction periods of PO, PST, and POL decreased with increasing supercoolings, and the lag time for nucleation negatively correlated to the melting point of oils at the same supercooling. These data could offer significant instruction in designing and controlling the melting layer crystallization process for palm oil.     

用于阀芯类零件去毛刺的磁极板优化设计与实验研究

目的 为解决阀芯类零件节流边毛刺去除不均匀和效率低下的问题，对磁极板尺寸和曲率进行规律性研究和实验验证。方法 首先，用Maxwell仿真软件对磁极板的各个参数进行规律性仿真，得出合适的磁极板尺寸;其次，为提高加工区域的磁感应强度值，设计了曲面磁极板，并对其相关参数进行仿真;最后对优化后的装置进行磁感应强度测试，并使用液体磁性磨具对45钢和阀芯棱边毛刺进行去除实验。结果 根据仿真结果发现，磁极板长度比工件大20 mm时，工件轴向磁场分布最均匀，磁极板厚度对磁场影响较小，磁极板宽度应根据加工间隙进行选择。曲面磁极板可以加强加工区域的磁感应强度值，曲率半径越小，加工区域获得的磁感应强度值越大，其中半圆形磁极板效果最佳。对装置的磁感应强度测试也表明，将工件置于磁场中后，其表面磁感应强度值最高达600 mT左右，满足加工需求。最后通过加工实验发现，在转速为500 r/min的条件下，阀芯节流边的毛刺去除效果理想，且轴向加工均匀。结论 该装置可以对阀芯这类导磁性回转类零件产生良好的加工效果。     

Validation of Models Predicting Nucleation Rates from Induction Times and Metastable Zone Widths

Three approaches for estimation of nucleation rates from induction time and metastable zone width (MSZW) were validated based on directly measured nucleation rates for paracetamol in ethanol. To quantitatively predict nucleation kinetics using Kubota's methods it is necessary to know the minimum detectable number concentration of nuclei. This was found by determination of light transmission of a series of diluted suspensions of newly nucleated crystals where the size had already been assessed by optical reflection measurement (ORM). The measured nucleation rates strongly depended on both temperature and supersaturation. The Nyvlt method predicted nucleation rates in this system reasonably well; however, it gave slightly low estimates for all temperatures. The methods of Kubota provided nucleation rates that were low by an order of magnitude.