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《中国稀土学报(英文版)》2022,40(7):1134-1147
In this study, the Bayan Obo rare earth concentrates mixed with Na2CO3 were used for roasting research. The phase change process of each firing stage was analyzed. The kinetic mechanism model of the continuous heating process was calculated. This study aims to recover valuable elements and optimize the production process to provide a certain theoretical basis. Using X-ray diffraction (XRD), Fourier infrared spectroscopy, scanning electron microscopy with energy dispersive spectrometry, the reaction process and the existence of mineral phases were analyzed. The variable temperature XRD and thermogravimetric method were used to calculate the roasting kinetics. The phase transition results show that carbonate-like substances first decompose into fine mineral particles, and CaO, MgO, and SiO2 react to form silicates, causing hardening. Further, REPO4 and NaF can directly generate CeF3 and CeF4 at high temperatures, and a part of CeF4 and NaF forms a solid solution substance Na3CeF7. Rare earth oxides calcined at a high temperature of 750 °C were separated to produce Ce0.6Nd0.4O1.8, Ce4O7, and LaPrO3+x. Then, BaSO4, Na2CO3, and Fe2O3 react to form barium ferrite BaFe12O19; the kinetic calculation results show that during the continuous heating process, the apparent activation energy E reaches the minimum in the entire reaction stage in the temperature range of 440–524 °C, and the reaction order n reaches the maximum, which indicates that the decomposition product REFO significantly impacts the reaction system and reduces the activation energy. The mechanism function is F(α) = [?ln (1?α)]1/3. The reaction order n reaches the minimum in the temperature range of 680–757 °C, and the apparent activation energy E is large. The difficulty of the reaction increases during the final stage. The reaction mechanism function is F(α) = [1?(1?α)1/3]2. Observing the entire reaction stage, the step of controlling the reaction rate changes from random nucleation to three-dimensional diffusion (spherical symmetry). 相似文献
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《Ceramics International》2021,47(23):32641-32647
Multi-components and equimolar rare earth monosilicates, (Y1/3Dy1/3Er1/3)2SiO5, (Y1/3Dy1/3Lu1/3)2SiO5, (Y1/4Dy1/4Ho1/4Er1/4)2SiO5 and (Yb1/4Dy1/4Ho1/4Er1/4)2SiO5, were prepared by solid-state reactions and the following hot-pressing. Dense microstructures with uniform elemental distributions were obtained for all samples. These investigated multi-components monosilicates exhibit low thermal conductivities and similar coefficients of thermal expansion with SiC. Moreover, they exhibit high corrosion resistances in 1400 °C water vapor, especially, four-components (Y1/4Dy1/4Ho1/4Er1/4)2SiO5 and (Yb1/4Dy1/4Ho1/4Er1/4)2SiO5 experienced almost invariable weights after small weight losses during the initial 0.5 h. All those results indicate that multi-components rare earth monosilicates are promising candidates of environmental barrier coatings for SiC/SiC composites. 相似文献
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Ceramic matrix composites (CMC) are highly required in many fields of science and engineering. However, the CMC parts always have poor surface finish. This study attempts to improve cutting performance of CMC material by combing the advantages of ultrasonic assisted cutting and diamond wire sawing. Cutting force, surface roughness, machined edge and tool wear are analyzed based on experimental results. It shows that the oscillatory movement of tool edges provides positive effect on particle ejection and residual material reduction. Ductile chip formation can be achieved due to the small tip radius of grits. Obvious decrease in cutting force, surface roughness and tool wear are obtained. Moreover, burrs, fuzzing and fracture are reduced. Meanwhile, both the surface characteristics and shape accuracy are significantly improved. These results provide a valuable basis for application of ultrasonic assisted wire sawing and understanding of CMC cutting mechanisms. 相似文献
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在多晶硅太阳能电池的生产过程中, 金刚线切割技术(Diamond wire sawn, DWS)具有切割速度快、精度高、原材料损耗少等优点, 受到了广泛关注。金刚线切割多晶硅表面形成的损伤层较浅, 与传统的酸腐蚀制绒技术无法匹配, 金属催化化学腐蚀法应运而生。金属催化化学腐蚀法制绒具有操作简单、结构可控且易形成高深宽比的绒面等优点, 具有广阔的应用前景。本文总结了不同类型的金属催化剂在制绒过程中的腐蚀机理及其形成的绒面结构, 深入分析和讨论了具有代表性的银、铜的单一及复合催化腐蚀过程及绒面结构和电池片性能。最后对金刚线切割多晶硅片表面的金属催化化学腐蚀法存在的问题进行了分析, 并展望了未来的研究方向。 相似文献
8.
《Ceramics International》2021,47(24):34721-34731
A series of Sr9Y(PO4)7:Eu3+ and Sr9Y(PO4)7:Eu3+, Gd3+ red-emitting phosphors were prepared via a high-temperature solid-state method, Gd3+ ion was co-doped in Sr9Y(PO4)7:Eu3+ as sensitizer to enhance the luminescence property. The X-ray diffraction results verify that the structure of the as-prepared samples is consistent with the standard Sr9Y(PO4)7 phase. All the Sr9Y(PO4)7:Eu3+ samples show both characteristic emission peaks at 594 nm and 614 nm under near-ultraviolet excitation of 394 nm. The co-doping of Gd3+ significantly improves the luminescence intensity of the Sr9Y(PO4)7:Eu3+ phosphors due to the crystal field environment effect and energy transfer of Gd3+→Eu3+ caused by the introduction of Gd3+, especially Sr9Y(PO4)7:0.11Eu3+, 0.05Gd3+, which emission intensity is higher than that of Sr9Y(PO4)7:0.11Eu3+ by 1.21 times. The color purity and lifetime of Sr9Y(PO4)7:0.11Eu3+, 0.05Gd3+ phosphor are 88.26% and 3.7615 ms, respectively. A w-LED device was packaged via coating the as-prepared phosphor on n-UV chip of 395 nm with commercial phosphors. These results exhibit that the Sr9Y(PO4)7:Eu3+, Gd3+ red-emitting phosphor can be used as a red component in the w-LEDs application. 相似文献
9.
《Ceramics International》2022,48(12):17335-17342
When diamond wire saw is used in machining silicon nitride ceramics (Si3N4 ceramics), the ultra-hardness of Si3N4 causes the saw wire to wear out, which leads to the saw wire cutting performance constantly changing during its life cycle, and thus the machined quality of Si3N4 ceramics is affected. Surface roughness and topography are important indicators of the quality of the machined surface. In this paper, the diamond wire saw cutting experiment of Si3N4 ceramics was carried out, the effect of the evolution of saw wire cutting performance on the surface roughness and topography of Si3N4 ceramics as-sawn slices was investigated based on the analysis of the changes of saw wire wear topography, breaking force, bow angle and kerf loss during the sawing process. The results show that the surface roughness along the saw wire motion direction and the workpiece feed direction tends to decrease and then increase with the evolution of the cutting performance of the saw wire, which accords well with the trend of the as-sawn slices surface morphology. The results of the study can provide experimental reference for the development of high precision diamond wire saw cutting technology for Si3N4 ceramics. 相似文献
10.
《Ceramics International》2022,48(2):1642-1658
The conditions for the preparation of the solid solutions of a binary system of barium-strontium titanates with the substitutions in the A-sublattice with the rare-earth elements (REE), including the solid-phase synthesis, mechanical activation and sintering of dispersed-crystalline products by the conventional ceramic technology, were optimized. The presence (absence) of the impurity phases was established depending on the size effect of the REE. The precision X-ray diffraction analysis revealed the features of the phase formation in the studied solid solutions and showed that the “behavior” of the structural characteristics of the solid solutions with the participation of the REE is determined by the limiting conditions of the isomorphism and anion excess of the media under study. An assumption is made about the nature of the formation of a fine-grained landscape of the modified solid solutions, associated with the multicluster structure of the crystallite structure and the formation of the ballast phases during their synthesis. The dependences of the dielectric properties of the solid-state solution on the external influences – temperature, frequency of an alternating electric field and strength of a constant field – have been established. The possibility of choosing on the basis of the obtained data, promising for practical applications of the compositions is shown. 相似文献