超高分子量聚乙烯纤维增强中空蜂窝模压复合材料性能研究

为研制车船等壳体所用的轻质、高强复合板材,选用超高分子量聚乙烯(UHMWPE)短纤维纱,制备成单层经纬为120根/(10 cm)的平纹组织,采用多组经纱持续更替交织层的方法制成2L(1+0)型、4L(2+1)型、6L(3+2)型3种多层角联锁结构织物,采用扦插芯棒、模压成型方法制成菱形蜂窝状的热固性环氧树脂基中空板,并与2块真空吸液法制成的面板组成“三合一”复合板,同时测定了复合板材的结构特征及其平拉、平压和弯曲性能。结果表明:3种类型复合板的密度均远小于水的密度,其中6L(3+2)型最小,为0.48 g/cm³;复合板层数越多,环氧树脂越难渗透尤其是在中空板菱形交叉点处,复合板平拉、平压、抗弯曲强度则呈现递增,制成的6L(3+2)型复合板试样平压强度可达到1.03 MPa。     

Establishment of a color tolerance for yarn-dyed fabrics from different color-depth yarns

Yarn-dyed fabric is often woven from warp and weft yarns in the same color depth to ensure a uniform color appearance. The difference in color depth between warp and weft tends to result in the uneven color of the yarn-dyed fabric. This article aims to establish a color tolerance for yarn-dyed fabric that can be woven with a qualified color appearance but from the warp and weft yarns in different color depths. A total of 27 yarn-dyed fabric samples in three color series (red, yellow, and blue) were evaluated by using the yarn-dyed fabric from warp and weft yarns in the same color depth of 2% (on weight of fabric, owf) as the standard. Visual assessment and instrumental measurement of color were carried out to establish the color tolerance ellipse that was defined as CMC (Color Measurement Committee) color differences (2:1) of no more than 1.00. It was found that the color strengths (K/S) and color differences (ΔE_CMC(2:1)) of these fabric samples for each color series had linear relationships with the color depths of warp and weft yarns. The color tolerance ellipses indicated that, even though the warp and weft yarns had an apparent color difference, they could be woven in fabrics with relatively uniform color appearance and meet the requirements for yarn-dyed fabric. This work provided valuable insight into the production of qualified yarn-dyed fabrics from unqualified dyed yarns.     

Pattern design and optimization of yarn-dyed plaid fabric using isolation niche genetic algorithm and rough set theory

Under the circumstance of perceptual consumption, it is still challenging to grasp consumer's emotions and demands due to the large search space, diversified preferences, and easy fatigue of consumers. To reduce user fatigue and enlarge search space, a novel method was presented to design and optimize the pattern of yarn-dyed plaid fabric using the isolation niche genetic algorithm and rough set theory. Each pattern was encoded as a chromosome based on the real number code. The population was initialized and evolved using INGA to maintain the diversity. The rough set theory was adopted as the fitness function of isolation niche genetic algorithm to extract the consumer's demands. After multiple evolutions, a large set of practical patterns of the yarn-dyed plaid fabric are obtained. Experiments were carried out by 24 testers of different ages and genders. The results prove that the proposed method based on the isolation niche genetic algorithm and rough set theory is feasible and effective, supplying references to the designer.     

Kevlar织物软壁包容环抗冲击数值仿真分析研究

针对机匣包容性问题,提出Kevlar平纹织物本构模型的拟合方法,分别采用单层壳、多层壳、层合壳三种有限元建模方式对Kevlar织物软壁包容环弹道冲击过程进行模拟,发展了机匣包容性仿真分析模型。结果表明,多层壳模型和层合壳模型的计算结果更准确,并且可以通过调节摩擦因子使仿真结果与试验结果更接近。在此基础上研究了撞击点位置和弹体入射姿态对弹体剩余速度的影响。结果表明:在较小偏移距离内,撞击点的位置对剩余速度的影响可以忽略不计;滚转角和俯仰角对剩余速度影响较小,而对于偏航角,当角度大于30°时,剩余速度会随着角度的增大明显呈下降趋势,且弹体出射姿态也会发生明显变化。     

一种新型细旦帘子布的生产工艺研究

对新型细旦浸胶帘子布进行试生产。在试生产过程中，针对其高经密、高总经根数的特点，增加了整经工序，并在此基础上，对整经工艺、织造工艺及浸胶工艺进行探索，确定了该新型细旦浸胶帘子布的工艺参数。从试验结果来看，此次试生产达到了预期目标，并初步验证了在帘子布织造行业使用整经工序来开发生产高端细旦产品的优势，为开发高经密、高总经根数产品积累了初步经验。     

废旧毛涤黏混纺面料脱色预处理工艺研究

以废旧毛涤黏混纺面料为研究对象,首先对面料进行清洁与消毒,然后对其组分进行定性、定量分析,最后通过单因素法优化,得出最佳的溶胀工艺为:m_(废旧面料)∶m_(DMSO)=1∶10,溶胀时间40 min,溶胀温度90℃。在该工艺下对织物进行溶胀处理,得到织物的质量损失率为3.06%,K/S值为16.906。     

降解法在煤基聚丙烯生产中的应用

以中煤陕西公司煤基聚丙烯为研究对象,采用降解法制得了无纺布专用料。探讨了规模化生产存在的问题及相关工艺控制,并将其与石化基聚丙烯无纺布进行了力学性能对比。结果表明,采用降解法生产的煤基聚丙烯无纺布性能与石化基聚丙烯无纺布性能相近,且具有更好的韧性,满足无纺布力学性能的要求。     

网状结构织物制备与应用研究进展

为深入拓展网状结构织物在实际工程中的应用,分别介绍了近年来机织网状结构织物、针织网状结构织物和编织网状结构织物的应用基础和制备方法。从纤维原材料、织物组织结构和织物后整理方面重点阐述了网状结构织物的力学性能和仿真模拟的研究进展。针对网状结构织物应用领域的不断扩大,进一步探索了网状结构织物的力学性能,增强网状结构织物的动态模拟,提高网类材料的使用寿命、减少能耗,以使网状结构织物的性能和使用效果逐渐提升。结合当前科技发展趋势,预测网状结构织物将会在海洋、建筑、航空航天等领域方向有更深入的发展,期望为网状结构织物产品的研发提供参考。     

黑色着色剂在湿法涂层中的应用研究

采用含黑色着色剂的涂层浆对尼龙6织物进行湿法涂层,通过测定着色剂在涂层浆中的稳定性及着色剂对涂层织物的着色性和色牢度等性能,研究了黑色着色剂种类、着色剂复配比例及用量、分散剂种类及用量对湿法涂层性能的影响。试验结果表明:炭黑301和中性染料S-RR在湿法涂层中的应用性能较好,并对其进行复配研究,确定中性染料S-RR和炭黑301的复配比例为3∶1,用量为8g;分散剂为TS100,用量为1.0g。     

凉感纤维织物导热系数影响因素的探讨

采用普通涤纶、含1%云母颗粒的涤纶(1%云母/涤纶)以及含5%云母颗粒的涤纶(5%云母/涤纶)三种材质,上机纬密采用200根/10 cm、300根/10 cm、400根/10 cm,组织采用平纹、斜纹、缎纹试织试样。通过Hot Disk热常数分析仪,采用正交试验及极差、方差分析,研究了纤维材质、上机纬密、组织对凉感纤维织物导热系数的影响。结果表明:在试验设置变量范围内,纤维材质对导热系数的影响显著,上机纬密、组织对导热系数的影响高度显著,影响因素从大到小顺序为上机纬密>组织>纤维材质。