Polyaniline-multiwalled carbon nanotube composites: Characterization by WAXS and TGA

Polyaniline/carboxylated multi-walled carbon nanotube (PAni/c-MWNT) nanocomposites have been synthesized by micellar aided emulsion polymerization with various c-MWNTs compositions, viz., 0.5, 1, 5, and 10 wt %. The microcrystalline parameters such as the nanocrystal size (〈N〉), lattice strain (g), interplanar distance (d_hkl), width of the crystallite size distribution, surface weighted crystal size (D_s), and volume of the ordered regions were calculated from the X-ray data by using two mathematical models, namely the Exponential distribution and Reinhold distribution methods. The effects of heat ageing on the microcrystalline parameters of the PAni/c-MWNT nanocomposites were also studied and the results are correlated. The thermal stability and electrical resistivity of the PAni/c-MWNT nanocomposites were examined with thermogravimetric analysis (TGA) and a conventional two-probe method. The TGA data indicate that the thermal stability of the nanocomposites improved after the incorporation of c-MWNTs. The influence of temperature on the resistivity of the nanocomposites was also measured. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Synthesis and characterization of polyurethane/poly(vinylidene chloride) interpenetrating polymer networks

A series of polyurethane (PU)/poly(vinylidene chloride) (PVDC) interpenetrating polymer networks (IPNs) were synthesized through variations in the amounts of the prepolyurethane and vinylidene chloride monomer via sequential polymerization (80/20, 60/40, 50/50, 40/60, 30/70, and 20/80 PU/PVDC). The physicomechanical and optical properties of the IPNs were investigated. Thermogravimetric analysis (TGA) studies of the IPNs were performed to establish their thermal stability. TGA thermograms showed that the thermal degradation of the IPNs proceeded in three steps. Microcrystalline parameters, such as the crystal size and lattice disorder, of the PU/PVDC IPNs were estimated with wide‐angle X‐ray scattering. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1375–1381, 2007     

Mechanical and tribological properties of glass–epoxy composites with and without graphite particulate filler

The objectives of this research article is to evaluate the mechanical and tribological properties of glass‐fiber‐reinforced epoxy (G–E) composites with and without graphite particulate filler. The laminates were fabricated by a dry hand layup technique. The mechanical properties, including tensile strength, tensile modulus, elongation at break, and surface hardness, were investigated in accordance with ASTM standards. From the experimental investigation, we found that the tensile strength and dimensional stability of the G–E composite increased with increasing graphite content. The effect of filler content (0–7.5 wt %) and sliding distance on the friction and wear behavior of the graphite‐filled G–E composite systems were studied. Also, conventional weighing, determination of the coefficient of friction, and examination of the worn surface morphological features by scanning electron microscopy (SEM) were done. A marginal increase in the coefficient of friction with sliding distance for the unfilled composites was noticed, but a slight reduction was noticed for the graphite‐filled composites. The 7.5% graphite‐filled G–E composite showed a lower friction coefficient for the sliding distances used. The wear loss of the composites decreased with increasing weight fraction of graphite filler and increased with increasing sliding distance. Failure mechanisms of the worn surfaces of the filled composites were established with SEM. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2472–2480, 2007     

Rheological,mechanical, and morphological studies of epoxy/poly(methyl methacrylate) semi‐interpenetrating polymer networks

Semi‐interpenetrating polymer networks (semi‐IPNs) of epoxy resin and poly(methyl methacrylate) (PMMA) were synthesized. Methyl methacrylate (MMA) was polymerized by free radical mechanism with azo‐bis‐isobutyronitrile in the presence of oligomeric epoxy resin (DGEBA), and hexahydrophthalic anhydride as crosslinking agent. The gelation and vitrification transitions during cure/polymerization processes have been examined using parallel‐plates rheological technique. From differential scanning calorimetry and rheological techniques, it was suggested that both curing and polymerization processes occur simultaneously. However, the gelation time was longer for the semi‐IPN than those observed for the cure of pure DGEBA or polymerization of MMA. The gelation time increased significantly when 5% of MMA was employed, suggesting a diluent effect of the monomer. Higher amount of MMA resulted in a decrease of gel time, probably because of the simultaneous polymerization of MMA during the curing process. Structural examination of the semi‐IPNs, using scanning electron microscopy, revealed phase separation in nanoscale size for semi‐IPNs containing PMMA at concentrations up to 15%. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Thermo gravimetric analysis and morphological behavior of castor oil based polyurethane–polyester nonwoven fabric composites

Castor oil (CO) based polyurethane (PU)– polyester nonwoven fabric composites were fabricated by impregnating the polyester nonwoven fabric in a reactive composition containing CO and diisocyanate. Composites were fabricated with two different isocyanates such as toluene‐2, 4‐diisocyanate (TDI) and hexamethylene diisocyanate (HMDI). Thermogravimetric analysis (TGA) studies of the composites were performed to establish the thermal stability and their mode of thermal degradation. It was found that degradation of neat PU takes place in two steps and that of polyester nonwoven fabric reinforced PU composites takes place in three steps. From the TGA thermograms, a little improvement in thermal stability incase of polyester nonwoven fabric reinforced PU composites were noticed compared to unreinforced PUs. Degradation kinetic parameters were obtained for the composites using Broido, Coats and Redfern, and Horowitz and Metzger methods. Tensile fractured composite specimens were used to analyze the morphology of the composites by scanning electron microscopic technique. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Investigation on Electrical and Dielectric Behaviour of Halloysite Nanotube Incorporated Polycarbonate Nanocomposite Films

Polycarbonate (PC) nanocomposites were fabricated by solution intercalation method with halloysite nanotubes (HNTs) as reinforcement. The effects of HNT content on the structural and dielectric properties were investigated. The properties of the fabricated films were probed with the intention to establish the consequence of nano-fillers on electrical characteristics/behaviours with PC. The incorporation of HNT generates notable performance enhancements through reinforcement effect. The electrical conductivity of polycarbonate got better when more than 4 wt% HNT is added. Interestingly, the integration of HNT significantly increases the dielectric permittivity of composite films with low dielectric loss which makes the nanocomposites attractive in practical applications such as electrical devices, electrical packaging and capacitors. Furthermore, the structural aspects were elucidated by X-Ray diffraction studies, Fourier transform infrared spectroscopy and dispersion of nanofillers in PC matrix were evaluated by scanning electron microscopy.     

Styrene butadiene rubber/aluminum powder composites—mechanical,morphological and electrical behaviors

Different weight fractions of aluminum (Al) powder viz., 10, 20, 30, 40, 50, 60 and 70 phr were incorporated into styrene butadiene rubber (SBR) matrix. The Al powder filled and vulcanized SBR composites have been characterized for mechanical properties such as tensile strength, tensile modulus and surface hardness. A drastical improvement in tensile strength and tensile modulus with increase in filler content of the composites was noticed. The electrical properties such as dielectric constant, tan delta and dielectric loss were measured for all the four compositions. The effect of volume fraction (0–70 phr) of conducting filler, frequency (100 kHz–30 MHz), temperature (25–75°C) and relative humidity on dielectric constant, dielectric loss and tan delta values of the composites were studied.     

Abrasive water jet machining and mechanical behavior of banyan tree saw dust powder loaded polypropylene green composites

Banyan tree saw dust powder (BSD) filled Polypropylene (PP) green composites have been fabricated with varying amounts viz., 0%, 20%, and 40% of BSD particulate filler by using a co‐rotating twin screw extruder followed by injection molding. The mechanical properties such as surface hardness, tensile behavior, and impact strength of the fabricated PP/BSD green composites have been studied in order to standardize the composites. Abrasive water jet (AWJ) machining has been reported mainly for ceramics, concrete, and glass but not much literature is available on AWJ machining of polymer composites. This research is aimed at examining the AWJ machining of green polymer composites. The effect of BSD loading on the AWJ machining behavior of the PP/BSD green composites has been investigated. Furthermore, the effect of addition of 4% maleic anhydride grafted PP (coupling agent) and 4% talc (mineral filler) on the machining behavior of PP/BSD composites has also been evaluated. Surface roughness and optical micrographs of the AWJ cut composite specimens were examined to assess the effect of BSD content, AWJ traverse speed and pressure on the machining behavior of the composites. In order to probe the mechanism of AWJ machining behavior of PP/BSD composites, the kerf width and taper have been measured and results are correlated. POLYM. COMPOS., 37:1754–1764, 2016. © 2014 Society of Plastics Engineers     

Thermogravimetric analysis and morphological behavior of melamine‐formaldehyde filled polyvinyl acetate—Polyester nonwoven fabric composites

The objective of the present research work is to study the effect of different amounts of melamine‐formaldehyde (MF) viz., 0–20 parts by dry weight on the thermal stability of polyvinyl acetate (PVAc) latex impregnated polyester nonwoven fabric composites. From the thermogravimetric analysis, the improvement in thermal stability of the composites was noticed with increase in the MF content. Composites fabricated with five parts MF‐incorporated PVAc showed a drastic increase in the onset degradation temperature when compared with unfilled composites. It was found that the degradation of MF‐loaded PVAc‐polyester nonwoven fabric composites takes place in two steps. Degradation kinetic parameters were calculated for the composites using Broido and Horowitz‐Metzger methods. The tensile fractured composite specimens were analyzed using scanning electron microscope to know the morphological behavior. The increased percentage ash content also supports for the increased thermal stability of the composites with increasing the MF content in the system. The adhesion between the fiber and matrix can be seen from scanning electron microphotographs. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Structural,Dielectric Permittivity and Optical Characteristics of Casting Poly Vinyl Alcohol/Calcium Nickel Aluminate Nanocomposite Films

Triplex hybrid nanofiller (CaNiAl₂O₅) have been synthesized by sol-gel method and its nanocomposite (NC) films were incorporated with poly vinyl alcohol (PVA). The scanning electron microscopy (SEM) was used to probe morphological behaviors and dispersion of CaNiAl₂O₅ in PVA matrix. In order to probe the microstructure X-ray diffraction (XRD) and FTIR were performed on PVA/CaNiAl₂O₅ NCs. Based on the results of both XRD and transmission electron microscopy (TEM), the average particle size of the CaNiAl₂O₅ lies in the range 7–15 nm. The current (I) – voltage (V) behaviors were studied using LCR-meter at room temperature. The dc-conductivity increases with increasing in both CaNiAl₂O₅ at different voltages. The dielectric constant exhibits higher values at lower frequency and increases with nanoparticle (NP) loading due to increase in polarization particles in polymer matrix. The ac conductivity tends to increase with increase frequency and NPs content. The cyclic voltammetric data indicate the NC with 8wt% NPs exhibit higher specific capacitance as compared with PVA. The optical constants of the NCs were evaluated from UV-Visible spectra. The band gap energies has a blue shift from 4.4 eV (PVA) to 2.8 eV (PVA/8wt% CaNiAl₂O₅), whereas refractive index (RI) and the optical conductivity of NCs increased with an increasing in NPs content.