High-efficiency finishing process for metal mold by large-area electron beam irradiation

A new finishing process for metal molds by large-area electron beam (EB) irradiation is proposed in this study. In the large-area EB irradiation equipment used here, an EB with high-energy density is irradiated without focusing the beam, and so the EB with a maximum diameter of 60 mm can be used for melting or evaporating metal surface instantly. Experimental results show that the surface roughness decreases from 6 μmRz to less than 1 μmRz in just a few minutes under proper machining conditions. The corrosion resistance of metal mold surface also could be greatly improved by large-area EB irradiation. Furthermore, the surface roughness of tilting surface close to 90° could be well improved. Therefore, large-area EB irradiation method has a possibility to become a high-efficiency finishing process for metal molds.     

Radiation damage induced in Si photodiodes by high-temperature neutron irradiation

Results are presented of a detailed study of the effects of high-temperature 4-MeV neutron irradiation on the performance degradation of Si pin photodiodes together with the radiation-induced defects, observed by deep level transient spectroscopy (DLTS). It was found that the dark current increases after irradiation, while the photocurrent decreases. After irradiation, two majority electron capture levels with (E _c–0.22 eV) and (E _c–0.40 eV) were induced in the n-Si substrate, while one minority hole capture level with (E _v+0.37 eV) was found. Additionally, the degradation of the device performance and the introduction rate of the lattice defects decreases with increasing irradiation temperature. For a 250 °C irradiation, the reduction of the reverse current is only 20% of the starting value. This result suggests that the creation and recovery of the radiation damage proceeds simultaneously at high temperatures.     

Extraction and implementation of muscle synergies in neuro-mechanical control of upper limb movement

This work faces the redundancy problem, a central concern in robotics, in a particular force-producing task by using muscle synergies to simplify the control. We extracted muscle synergies from human electromyograph signals and interpreted the physical meaning of the identified muscle synergies. Based on the human analysis results, we hypothesized a novel control framework that can explain the mechanism of the human motor control. The framework was tested in controlling a pneumatic-driven robotic arm to perform a reaching task. This control method, which uses only two synergies as manipulated variables for driving antagonistic pneumatic artificial muscles to generate desired movements, would be useful to deal with the redundancy problem; thus, suggesting a simple but efficient control for human-like robots to work safely and compliantly with humans.     

Separation of Polyvinyl Chloride from Plastic Mixture by Froth Flotation after Surface Modification with Ozone

Selective modification by ozonation for the surface of polyvinyl chloride (PVC) was evaluated to separate PVC from the other plastics, polyethylene terephthalate (PET), polycarbonate (PC) and polymethyl methacrylate (PMMA), with almost the same density as PVC by the froth flotation process. Ozonation could selectively decrease the contact angles of flexible PVC from 87.5 degrees to 68.4 degrees and rigid PVC from 90.3 degrees to 66.9 degrees, whereas little decreases in the contact angle were observed for other plastics. This would be due to the replacement of the chloride group on the surface of PVC, into hydrophilic functional groups; carbonyl, carboxyl and ester group. The PVC was successfully separated from the other plastics by the froth flotation process after the selective surface modification by ozonation.     

Preparation and characterization of natural rubber dispersed in nano-matrix

Preparation of a model nano-matrix-dispersed polymer was investigated in terms of graft-copolymerization of deproteinized natural rubber latex with styrene, using tert-butyl hydroperoxide/tetraethylenepentamine as an initiator. The products were characterized by ¹H-NMR spectroscopy and size-exclusion-chromatography after ozonolysis. The grafting efficiency of styrene was found to be more than 90% under the best condition of the graft-copolymerization. The morphology of the film specimens, prepared from graft-copolymers, was observed by transmission electron microscopy after staining the films with OsO₄. Natural rubber particle of about 0.5 μm in diameter was dispersed in polystyrene matrix of about 15 nm in thickness.     

Effect of fatty acids on the strain‐induced crystallization of natural rubber detected by tear energy measurements

The strain‐induced crystallization of natural rubber (NR) was investigated by the measurement of the tear energy of a crosslinked blend consisting of NR and noncrystalline styrene–butadiene rubber (SBR). When NR was dispersed into the SBR matrix, the tear energy of SBR increased at various temperatures and tear rates. After the application of the principle of time–temperature superposition to the tear energy according to the Williams–Landel–Ferry equation, two distinct curves were found for the NR/SBR blend with respect to the reduced tear rate, despite the fact that the tear energy of SBR or the SBR/SBR blend gave its own single composite curve. When the fatty acid in the NR/SBR blend was removed by acetone extraction, the tear energy of the blend drew a single composite curve. The conversion of the two curves into the single composite curve for the NR/SBR blend suggested that the tear energy depended on the strain‐induced crystallization of NR dispersed in the SBR matrix, which was suppressed by the removal of the fatty acid. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 613–619, 2005     

Production of monodisperse water-in-oil emulsions consisting of highly uniform droplets using asymmetric straight-through microchannel arrays

This paper reports the production of monodisperse water-in-oil (W/O) emulsions using new microchannel emulsification (MCE) devices, asymmetric straight-through MC arrays that were hydrophobically modified. The silicon asymmetric straight-through MC arrays consisted of numerous pairs of microslots and circular microholes whose cross-sectional sizes were 10 μm. This paper primarily focused on investigating the effect of the osmotic pressure of a dispersed phase (Π_d) on MCE. This paper also investigated the effects of the type of continuous-phase oils and the dispersed-phase flux (J _d) on MCE. The dispersed phases were Milli-Q water and Milli-Q water solutions containing sodium chloride. The continuous phases were decane (as control), hexane, medium chain triacylglyceride (MCT), and refined soybean oil (RSO) solutions containing tetraglycerin monolaurate condensed ricinoleic acid ester (TGCR) as a surfactant. At Π_d of exceeding threshold, highly uniform aqueous droplets with coefficients of variation of less than 3% were stably generated via hydrophobic asymmetric straight-through MCs. Monodisperse W/O emulsions with average droplet diameters between 32 and 45 μm were produced using the alkane–oil and triglyceride–oil solutions as the continuous phase. This work also demonstrated that the hydrophobic asymmetric straight-through MC array had remarkable ability to produce highly uniform aqueous droplets at very high J _d of up to 1,200 L m⁻² h⁻¹.     

Delignification kinetics of empty fruit bunch (EFB): a sustainable and green pretreatment approach using malic acid-based solvents

Recently, the development of efficient and environmentally benign solvents has received great attention to replace current harsh organic solvents. In this context, low-transition-temperature mixtures (LTTMs) have emerged as favorable green solvents for biomass delignification. Palm oil biomass, empty fruit bunch (EFB) was pretreated with commercial l-malic acid and microwave hydrothermally extracted cactus malic acid-derived LTTMs at 60, 80, and 100 °C. The LTTMs applied in this study were derived from malic acid–choline chloride–water and malic acid–monosodium glutamate–water with a molar ratio of 2:4:2 and 3:1:5, respectively. Three first-order reactions were used to express the delignification kinetic model of EFB. The first term was based on the initial stage and assigned as infinite due to the fast rate of delignification which could not be detected. The second and third terms were proportional to bulk and residual delignification stages. A good agreement was obtained between the kinetic model and the experimental data obtained in this study with R²?≥?0.91. The activation energies for the delignification reactions using l-malic acid and cactus malic acid-based LTTMs in the bulk and residual stages were approximated as 36–56 and 19–26 kJ/mol and 34–90 and 47–87 kJ/mol, respectively.     

Generation of uniform drops via through-hole arrays micromachined in stainless-steel plates

This study investigated the generation of oil drops using new symmetric and asymmetric through-hole-array devices made of stainless steel. The through-hole-array devices were built by piling up six stainless-steel plates, each having circular micro-holes with a diameter of 300 or 500 μm or micro-slots with a shorter line of 300 or 500 μm. Drops were generated by injecting a dispersed phase (refined soybean oil) via the through-hole array into a compartment filled with a continuous phase (Milli-Q water solution containing one of two emulsifiers). The drop detachment from symmetric and asymmetric through holes was observed in real time and analyzed. Uniform oil drops with average diameters of 1.0–4.1 mm and coefficients of variation of typically less than 6% were generated using symmetric and asymmetric through-hole-array devices. The resultant drop diameters for asymmetric through-hole arrays were significantly smaller than those for symmetric through-hole arrays. This paper also discusses experimental results regarding the effects of the microstructure, the dimensions of the through holes, and the type of emulsifier on drop generation and the resultant drop diameter.     

Straight-through microchannel devices for generating monodisperse emulsion droplets several microns in size

The authors recently proposed a promising technique for producing monodisperse emulsions using a straight-through microchannel (MC) device composed of an array of microfabricated oblong holes. This research developed new straight-through MC devices with tens of thousands of oblong channels of several microns in size on a silicon-on-insulator plate, and investigated the emulsification characteristics using the microfabricated straight-through MC devices. Monodisperse oil-in-water (O/W) and W/O emulsions with average droplet diameters of 4.4–9.8 μm and coefficients of variation of less than 6% were stably produced using surface-treated straight-through MC devices that included uniformly sized oblong channels with equivalent diameters of 1.7–5.4 μm. The droplet size of the resultant emulsions depended greatly on the size of the preceding oblong channels. The emulsification process using the straight-through MC devices developed in this research had very high apparent energy efficiencies of 47–60%, defined as (actual energy input applied to droplet generation/theoretical minimum energy input necessary for making droplets) × 100. Straight-through MC devices with numerous oblong microfluidic channels also have great potential for increasing the productivity of monodisperse fine emulsions.