Integrating scheduling and control functions in computer integrated manufacturing using artificial intelligence

Proper integration of scheduling and control in Flexible Manufacturing Systems will make available the required level of decision-making capacity to provide a flexibly-automated, efficient, and quality manufacturing process. To achieve this level of integration, the developments in computer technology and sophisticated techniques of artificial intelligence (AI) should be applied to such FMS functions as scheduling. In this paper, we present an Intelligent Scheduling System for FMS under development that makes use of the integration of two AI technologies. These two AI technologies — Neural Networks and Expert Systems — provide the intelligence that the scheduling function requires in order to generate goodschedules within the restrictions imposed by real-time problems. Because the system has the ability to plan ahead and learn, it has a higher probability of success than conventional approaches. The adaptive behavior that will be achieved contribute to the integration of scheduling and control in FMS.     

A systematic transition to flexible manufacturing

The transition from basic automation to flexible manufacturing is an expensive and tedious procedure. It requires meticulous planning and almost clairvoyant forecasting to insure that the initial flexibility obtained is sufficient to allow growth and expansion in the future. This paper will suggest a systematic and methodological approach to achieve optimal flexibility and describe the present results of its application to an ongoing system transformation.

Conclusions based on existing levels of completion are presented along with identification of critical and non critical flexibility requirements. The considerations and steps taken are summarized in a procedural format which may then be applied to a wide variety of system transformations.     

Poly(Acrylamide-Sepiolite) Composite Hydrogels: Preparation, Swelling and Dye Adsorption Properties

Summary Polymer-clay hydrogel composite was prepared on the basis of polyacrylamide (PAAm) gel containing the clay mineral sepiolite. The properties of swelling and dye adsorption of poly(acrylamide-sepiolite) (AAm/Sep) composite hydrogel were investigated. The parameters of swelling and diffusion in water and dye solutions were calculated for the AAm and AAm/Sep hydrogels. It was found that the equilibrium swelling degree of obtained composite higher than that of AAm gel. Spectroscopic analysis of composite and composite-dye systems was done with FT-IR method. Adsorption of monovalent cationic dyes such as Basic Blue 12 (BB-12) Basic Blue 9 (BB-9), and Basic Violet 1 (BV-1), was studied on the composite. In the adsorption experiments, S (Sigmoidal) type for composite gel adsorption isotherms in the Giles classification system was found. Adsorption studies indicated that the amounts of adsorbed dyes on the AAm/Sep composite hydrogel were increased with following order; BB-12 > BB-9 > BV-1. The composite hydrogel may be considered as good candidate for environmental application to retain more water and dyes.     

Removal of Cd(II), Hg(II), and Pb(II) ions from aqueous solution using p(HEMA/chitosan) membranes

An interpenetration network (IPN) was synthesized from 2‐hydroxyethyl methacrylate (HEMA) and chitosan, p(HEMA/chitosan) via UV‐initiated photo‐polymerization. The selectivity to different heavy metal ions viz Cd(II), Pb(II), and Hg(II) to the IPN membrane has been investigated from aqueous solution using bare pHEMA membrane as a control system. Removal efficiency of metal ions from aqueous solution using the IPN membranes increased with increasing chitosan content and initial metal ions concentrations, and the equilibrium time was reached within 60 min. Adsorption of all the tested heavy metal ions on the IPN membranes was found to be pH dependent and maximum adsorption was obtained at pH 5.0. The maximum adsorption capacities of the IPN membrane for Cd(II), Pb(II), and Hg(II) were 0.063, 0.179, and 0.197 mmol/g membrane, respectively. The adsorption of the Cd(II), Hg(II), and Pb(II) metal ions on the bare pHEMA membrane was not significant. When the heavy metal ions were in competition, the amounts of adsorbed metal ions were found to be 0.035 mmol/g for Cd(II), 0.074 mmol/g for Hg(II), and 0.153 mmol/g for Pb(II), the IPN membrane is significantly selective for Pb(II) ions. The stability constants of IPN membrane–metal ions complexes were calculated by the method of Ruzic. The results obtained from the kinetics and isotherm studies showed that the experimental data for the removal of heavy metal ions were well described with the second‐order kinetic equations and the Langmuir isotherm model. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Wire antennas optimized using genetic algorithm

In this work, wire antennas are designed to jam GSM frequencies using genetic algorithms. These antennas are designed to block communication at 3-band GSM frequencies. They are planned to be mounted on a vehicle and therefore are modeled on a ground plane. Jammer antennas designed in this work are composed of wires, placed on two square dielectric frames, perpendicular to each other. Genetic optimization routines are developed on MATLAB environment for the designs carried out in this work. Electromagnetic simulation program called SuperNEC, which analyses antennas by the method of moments, is used to determine the antenna performances and is called by the developed GA routines. The purpose of the antenna optimization is to obtain low VSWR values and omni-directional radiation pattern near ground at θ = [70° 80° 90°] planes at all GSM frequencies, since the targets will be near ground for this application. Original and interesting antenna designs are obtained as the result of genetic optimization, and are presented in the paper.     

Performance evaluation of a submerged membrane bioreactor for the treatment of brackish oil and natural gas field produced water

Produced water, which is co-produced during oil and gas manufacturing, represents one of the largest sources of oily wastewaters. Therefore, treatment of this produced water may improve the economic viability and lead to a new source of water for beneficial use. In this study a submerged hollow fiber membrane bioreactor (MBR) has been studied experimentally for the treatment of brackish oil and natural gas field produced water. This type of wastewater is also characterized with relatively moderate to high amount of salt, oil and total petroleum hydrocarbons (TPH). However, the bacteria which are growing in conventional activated sludge and MBR cannot survive at these strict conditions, therefore acclimation of the bacteria is of vital importance. The performance of the biological system, membrane permeability, the rate and extent of TPH biodegradability have been investigated under different sludge age and F/M ratios. The results obtained by gas chromatography analyses showed that the MBR system could be very effective in the removal of TPH from produced water and a significant improvement in the effluent quality was achieved.     

Innovative hydrogen release from sodium borohydride hydrolysis using biocatalyst-like Fe2O3 nanoparticles impregnated on Bacillus simplex bacteria

For the first time in this innovative study, microorganisms such as Bacillus simplex bacteria, mostly used in biological activity studies, are used as a bio-supporter agent of iron to release hydrogen from sodium borohydride hydrolysis at 25.0 ± 0.1 °C. The goal is to investigate thoroughly sodium borohydride hydrolysis catalyzed by Fe₂O₃ nanoparticles impregnated on microorganism such as Bacillus simplex (BS) bacteria (Fe₂O₃@BS NPs) known with strong antibacterial properties, which makes innovative them a candidate for hydrolysis reaction. This study was focused on the preparation, identification, and catalytic use of biocatalyst-like Fe₂O₃@BS NPs for hydrogen release from the sodium borohydride hydrolysis at 25.0 ± 0.1 °C. The characterization results made after and before hydrolysis reaction using by SEM/SEM-EDX, FT-IR, XRD, UV–vis, XPS, DLS, ELS Zeta potential, ESR, and TEM techniques reveal the formation of highly active, stable, durable, and long-lived biocatalysts-like Fe₂O₃@BS NPs.     

Comparison of single and joint effects of Zn and Cu in continuous flow and batch reactors

BACKGROUND: Microbial behavior in batch reactors may be different from that in continuous flow reactors, which is expected to affect microbial response to heavy metal exposure. Four parallel continuous flow reactors and batch growth tests were used to investigate the single and joint toxicity of Zn and Cu to Artrobacter sp. JM018. RESULTS: The results indicated that Cu is more toxic than Zn under all conditions. In the batch reactors, all Zn concentrations showed a stimulatory effect on microbial growth. However in the continuous system, 125 µmol L^?1 Zn exposure produced inhibition. In the case of mixed Zn and Cu exposures in the batch system, the presence of Zn reduced the severity of Cu inhibition, with a net impact of reduced growth in all cases, whereas in the continuous system microbial growth and substrate utilization rates sharply decreased and ceased. CONCLUSION: The results clearly showed that growth in batch reactors underestimated significantly the heavy metal inhibition, compared with the continuous system. Therefore, the results of batch reactor tests should not be used directly when heavy metal inhibition is to be interpreted for continuous flow systems. Copyright © 2011 Society of Chemical Industry     

A probabilistic approach for economic analysis of a shopping center in seismic zone

The occurrence of an earthquake causes direct and indirect losses in economy. Performance of the built environment can determine both the magnitude of the losses and the speed of recovery from earthquakes. Earthquake losses can be minimized by the use of planning techniques. This paper presents a probabilistic approach for economic evaluation of a shopping center constructed in a seismic zone. Decision-makers can benefit from this approach, before and after an earthquake occurrence, by considering the probability distribution and variability. Life cycle cost concept is taken into account in the formulation of future worth estimation. Therefore, the approach simulates all the benefits and costs, which are prone to variation within Monte Carlo framework. The probabilistic approach can be used to assess the effects of recovery periods.