FATIGUE LIFE ESTIMATION IN RESISTANCE SPOT WELDS: INITIATION AND EARLY GROWTH PHASE

Abstract— The main objective of this research is to develop a model of fatigue crack initiation and early crack growth in resistance spot welds that is specimen independent. This objective is achieved by examining the stress state around a resistance spot weld. A general expression for the structural stress around the weld is formulated that is dependent only on the loading immediately surrounding the weld. As such, it is specimen independent.
An additional objective is to explore the feasibility of applying this fatigue crack initiation model of life estimation using structural response data from finite element analysis (FEA). This numerical technique is often used for evaluating structural integrity of assemblies. Limited verification examples show that the structural stress range as calculated from FEA reaction load data is capable of describing fatigue crack initiation and early crack growth in cyclically loaded resistance spot welds.     

Comparison of the genomic short regions of a vaccine strain (SA-2) and a virulent strain (CSW-1) of infectious laryngotracheitis virus (Gallid herpesvirus 1)

Restriction enzyme linkage maps were produced for the genomic short region of the virulent infectious laryngotracheitis virus (CSW-1 strain). After comparison with the equivalent restriction enzyme linkage maps for the infectious laryngotracheitis virus SA-2 strain (a vaccine strain), it was determined that the maps for the short regions of the two strains were identical, apart from a single section in each of the inverted terminal repeats. Each inverted terminal repeat of the SA-2 strain was discovered to contain 467 base pairs more DNA than the CSW-1 strain's inverted terminal repeats. This extra DNA was more precisely mapped entirely within the EcoRI fragments D and d of SA-2, which were found to form part of the SmaI fragments U and P of SA-2 and Q and b of SA-2 and to contain one SmaI restriction enzyme site.     

ALGORITHMIC SYNTHESIS OF GENERAL NON-SHARP SIMPLE DISTILLATION COLUMN SEQUENCES

An algorithmic approach was used to select recoveries for non-sharp sequence designs. Simple distillation columns were employed. The non-key component distribution was modeled using the Fenske equation. The combination of producing impure products and allowing non-key component distribution, results in a large search space. With this large search space size and software limitations, five problems were solved (see summary table in the Design Examples sub-section). The optimal non-key component distribution was found to be significant but not necessarily maximal. Parallel processing was selected as optimal in contrast to the more traditional sequential processing.     

Microstructure evolution during mechanical working of three RS aluminium alloys: Al-4Cr-1Fe,Al-5Cr-2Zr and Al-6.43Cr-1.67Zr

Three Al-Cr alloys containing additions of Zr and Fe have been fabricated via cold compaction and hot extrusion. The decomposition of the powder microstructure and the subsequent coarsening during thermomechanical treatment have been studied. Detailed electron microscopy investigations were performed at different locations of partially extruded billets at 450 °C. The microstructure of the dead metal zone reflects the effect the induction heating exerts on the as-atomized powder microstructure. In the low Cr alloys, Al-4Cr-1 Fe and Al-5Cr-2Zr, decomposition of the rapidly solidified microstructure commences at the rich intercellular network, whereas the microstructure of the Al-6.43Cr-1.67Zr alloy remains relatively unaffected. Within the deformation zone the precipitation kinetics are affected by the shearing and the temperature rise. The cells and the powder particles are aligned along the extrusion direction. Precipitation is taking place within the primary segregation-free areas, observed in Al-4Cr-1 Fe and Al-5Cr-2Zr alloys, whereas in the Al-6.43Cr-1.67Zr alloy, decomposition of the powder microstructure starts at the Cr-rich intermetallic particles. The as-extruded microstructure is fibrous and heterogeneous. The heterogeneity of the as-extruded microstructure is a result of the microstructural variation observed within different size powder particles and within individual ones.     

Microstructure of solution-chlorinated polyethylene by 13C nuclear magnetic resonance

Solution-chlorinated polyethylene prepared by a modified method has been characterized using ¹³C nuclear magnetic resonance (n.m.r.) and differential thermal analysis (d.t.a.). The results show that the residual paraffin segments, melting point and crystallinity decrease rapidly with increasing chlorine content. The prepared polymer seems to have a homogeneous chlorine distribution.     

Influence of Atomizing Gases on the Oxide-Film Morphology and Thickness of Aluminum Powders

Fine powders of aluminum were produced in a pilot-plant, inert-gas atomizerwith a confined-design nozzle, which operated vertically upward. Argonand helium at 1.85 MPa and nitrogen at 1.56 MPa were used as the atomizingagent. The morphology of the powder particles was examined by SEM. Powderswere sieved dry and wet. The Sauter mean diameter of the powders varied from20.70 to 10.25 m depending on the atomizing gas. The distribution ofsizes was bimodal. The mean thickness of oxide on the surface of the powderwas calculated from the total oxygen contents of powder samples (determinedby a Leco analyzer). In addition, ESCA measurements and BET tests werecarried out for surface-oxide thickness and area measurements,respectively. The finest powder produced under helium incorporated thinnersurface-oxide layers than the coarser ones produced under argon andnitrogen. This was due to differences in physical properties (such asdensity, thermal conductivity) and flow properties (such as gasvelocity and relative velocity) of the atomizing gases used, i.e., helium,argon, and nitrogen. The oxide was very irregular in thickness in thecoarse-size range of the Al powders produced under argon and nitrogen. Thiswas presumably because of the high- and low-temperature oxidation ofaluminum droplets during the atomization and subsequent solidification andcooling periods leading to the rough surfaces observed with SEMinvestigation in the present work.     

Effect of numerical aperture on interference fringe spacing

The effect of numerical aperture on the fringe spacing in interferometry is analyzed by the use of wave optics. The results are compared with published experimental results, and the influence of apodization of the wave front is discussed. The effects of central obscuration and surface tilt are also considered.     

A Bayesian approach to diagnosis and prognosis using built-in test

Accounting for the effects of test uncertainty is a significant problem in test and diagnosis, especially within the context of built-in test. Of interest here, how does one assess the level of uncertainty and then utilize that assessment to improve diagnostics? One approach, based on measurement science, is to treat the probability of a false indication [e.g., built-in-test (BIT) false alarm or missed detection] as the measure of uncertainty. Given the ability to determine such probabilities, a Bayesian approach to diagnosis, and by extension, prognosis suggests itself. In the following, we present a mathematical derivation for false indication and apply it to the specification of Bayesian diagnosis. We draw from measurement science, reliability theory, signal detection theory, and Bayesian decision theory to provide an end-to-end probabilistic treatment of the fault diagnosis and prognosis problem.     

On the Computational Complexity of Consumer Decision Rules

A consumer entering a new bookstore can face more than 250,000alternatives. The efficiency of compensatory and noncompensatory decisionrulesfor finding a preferred item depends on the efficiency of their associatedinformation operators. At best, item-by-item information operators lead tolinear computational complexity; set information operators, on the other hand,can lead to constant complexity. We perform an experiment demonstrating thatsubjects are approximately rational in selecting between sublinear and linearrules. Many markets are organized by attributes that enable consumers toemploya set-selection-by-aspect rule using set information operations. In cyberspacedecision rules are encoded as decision aids.