Review Processing, properties and applications of reactive silica from rice husk—an overview

Rice husk is an abundantly available waste material in all rice producing countries. In certain regions, it is sometimes used as a fuel for parboiling paddy in the rice mills. The partially burnt rice husk in turn contributes to more environmental pollution. There have been efforts not only to overcome this but also to find value addition to these wastes using them as secondary source of materials. Rice husk contains nearly 20% silica, which is present in hydrated amorphous form. On thermal treatment, the silica converts to crystobalite, which is a crystalline form of silica. However, under controlled burning conditions, amorphous silica with high reactivity, ultra fine size and large surface area is produced. This micro silica can be a source for preparing advanced materials like SiC, Si₃N₄, elemental Si and Mg₂Si. Due to the high pozzolanic activity, this rice husk silica also finds application in high strength concrete as a substitute for silica fume. Possibility of using this silica as filler in polymers is also studied. The present paper is an attempt to consolidate and critically analyse the research work carried out so far on the processing, properties and application of rice husk silica in various laboratories and also highlighting some results on the processing and characterization of RHA and reactive silica obtained from it in the authors' laboratory.     

Effect of prior oxidation on the creep behavior of NiAl-hardened austenitic steel

The effect of prior oxidation at 1473 K on the creep behavior of an Fe-Ni-Cr-Al alloy, hardened by ordered NiAl precipitates, has been investigated at 873 K over a stress range of 275 to 450 MPa. The alloy in the as-electroslag remelted (ESR) as well as the ESR-plus-hot-worked conditions was considered. Prior oxidation causes creep strengthening in the Fe-Ni-Cr-Al alloy, resulting in a decrease in minimum creep rate and increase in time to rupture, in contrast to the observations reported on nickel-based superalloys. Creep strengthening is, however, accompanied by a significant reduction in creep ductility. Oxidation-induced creep strengthening in the current alloy can be attributed to the improved adherence of surface oxide caused by the presence of yttrium. An effective stress that incorporates the contributions of load transfer as well as substructural strengthening is used to account for the observed oxidation-induced creep strengthening. While creep strengthening is more pronounced in the ESR cast alloy, the loss in creep ductility is more intense in the ESR wrought alloy. Increasing the oxidation time beyond 1 hour has a minimal effect on creep strengthening of both the alloys, though it lowers significantly the creep ductility of the wrought alloy. The observed differences in creep behavior of the alloy in the two different conditions could be attributed to the differences in grain size as well as morphology and related oxidation-induced damage.     

A.c. conductivity studies on the silver molybdo-arsenate glassy system

A new quaternary fast-ion conducting silver molybdo-arsenate [Agl-Ag₂O-(MoO₃ + As₂O₅)] (SMA) glassy system has been prepared using the melt-quenching technique for various dopant salt (Agl) concentrations by fixing the formers (MoO₃ + As₂O₅) composition and the modifier (Ag₂O) to formers (M/F) ratio. The prepared compounds were characterized by X-ray diffraction. The impedance measurements were made on different Agl compositions of the SMA glasses as a function of frequency (6.5 Hz–65 kHz) and temperature (303–343 K), using the Solatron frequency-response analyser (model 1250). The bulk conductivity and the appropriate physical model (equivalent circuit) of the SMA glass were obtained from the impedance analysis. The a.c. conductivity was calculated for different Agl compositions of SMA glasses at various temperatures and the obtained a.c. conductivity results were analysed using Jonscher's Universal Law. The conduction mechanism for the highest conducting SMA glassy compound has been explained using the diffusion path model.     

Copper coating on carbon fibres and their composites with aluminium matrix

A uniform and continuous coating of copper was given to carbon fibres by cementation or electroless techniques. In both cases, when coating thicknesses were less than 0.2 m, copper deposition was discontinuous over the fibres, and above 0.2 m, coatings were continuous. In electroless coating, about 75% of the continuously coated fibres had a coating thickness range 0.2–0.5 m and above this showed isolated dendrite deposits of copper. In the cementation process, about 75% of the continuously coated fibres had a coating thickness range 0.2–0.6 m, and above this thickness, fine crystallite-type copper deposition was found over smoothly coated copper. The ultimate tensile strength of continuously electroless-coated fibres were nearer to the uncoated fibres, suggesting defect-free coating, while fibres coated by the cementation process exhibited lower ultimate tensile strength values. The tensile fracture of both electroless- and cementation-coated fibres showed delamination of the coating, suggesting poor bonding between coating and the fibre. In composites, prepared by dispersing the coated chopped fibres in a pure aluminium matrix, uniform and random distribution of the fibres were observed without appreciable fibre-metal interaction. The CuAl₂ intermetallics were largely found in the matrix and only very small amounts were observed at fibre/matrix interfaces. Additions of about 2 wt% Mg to the matrix prior to the fibre dispersion did not appreciably change the distribution pattern of the fibres, but in addition to CuAl₂ phase, Mg₂Si phases were observed in the matrix as well as at the interface.     

Structure and properties of some vegetable fibres

The stress-strain curves for pineapple leaf fibre have been analysed. Ultimate tensile strength (UTS), initial modulus (YM), average modulus (AM) and elongation of fibres have been calculated as functions of fibre diameter test length and test speed. UTS, YM, and elongation lie in the range of 362 to 748 MN m^–2, 25 to 36 GN m^–2, and 2.0 to 2.8%, respectively for fibres of diameters ranging from 45 to 205m. UTS Was found to decrease with increasing test lengths in the range 15 to 65 mm. Various mechanical parameters show marginal changes with change in speed of testing in the range of 1 to 50 mm min^–1. The above results are explained on the basis of structural variables of the fibre. Scanning electron microscope studies of the fibres reveal that the failure of the fibres is mainly due to large defect content of the fibre bo1h along the fibre and through the cross-section, The crack is always initiated by the defective cells and further aggravated by the weak bonding material between the cells.     

Preparation of NiAl2O4/SiO2 and Co2+-Doped NiAl2O4/SiO2 Nanocomposites by the Sol–Gel Route

NiAl₂O₄/SiO₂ and Co²⁺-doped NiAl₂O₄/SiO₂ nanocomposite materials of compositions 5% NiO – 6% Al₂O₃– 89% SiO₂ and 0.2% CoO – 4.8% NiO – 6% Al₂O₃– 89% SiO₂, respectively, were prepared by a sol–gel process. NiAl₂O₄ and cobalt-doped NiAl₂O₄ nanocrystals were grown in a SiO₂ amorphous matrix at around 1073 K by heating the dried gels from 333 to 1173 K at the rate of 1 K/min. The formations of NiAl₂O₄ and cobalt-doped NiAl₂O₄ nanocrystals in SiO₂ amorphous matrix were confirmed through X-ray powder diffraction, Fourier transform infrared spectroscopy, differential scanning calorimeter, transmission electron microscopy (TEM), and optical absorption spectroscopy techniques. The TEM images revealed the uniform distribution of NiAl₂O₄ and cobalt-doped NiAl₂O₄ nanocrystals in the amorphous SiO₂ matrix and the size was found to be ∼5–8 nm.     

Alkylation of Benzene with Isopropyl Alcohol over SAPO-5 Catalyst in an Integral Pressure Reactor

The alkylation of benzene with isopropyl alcohol was studied in an integral pressure reactor over silicon substituted aluminophosphate molecular sieves, SAPO-5. The influence of various process parameters such as temperature, pressure, time on stream, weight hourly space velocity, and mole ratio of reactants on cumene yield and selectivity were investigated. The activity of SAPO-5 was compared with that of Hbeta for this reaction under similar conditions and in the same reactor. At pressures higher than atmospheric, almost the theoretical maximum yields of cumene were achieved on this SAPO-5. Among the diisopropyl benzenes formed by the alkylation of cumene, the meta-isomer was found to form in a significant amount followed by the para-isomer. The ortho-isomer with relatively high strain energy of 4.26 kcal/mol was almost negligible. The cumene yield goes through a maximum in the temperature range 498-543 K studied. Cumene selectivity was found to decrease at higher temperatures, higher pressures and lower benzene to isopropanol mole ratios.