磷酸盐低熔封接玻璃的无铅化研究

从成本和低温化考虑,磷酸盐低熔封接玻璃最有可能取代商业铅基低熔玻璃。总结了近20年来研究较多的SnO-MO(M=Zn,Mg,Ca)-P2O5、ZnO-Sb2O3-P2O5、Na2O-CuO-P2O5、Na2O-Fe2O3-P2O5、硼磷酸盐和磷酸盐氧氮低熔玻璃系统的玻璃形成范围、制备方法、结构特征、性能参数和应用范围,总结的玻璃性能主要包括化学稳定性、转变温度、软化温度和热膨胀系数;指出硼磷酸盐、Na2O-CuO-P2O5、ZnO-SnO(Sb2O3)-P2O5、铁磷酸盐系统玻璃的化学稳定性基本达到或优于商业铅基低熔封接玻璃,磷酸和硼磷酸盐系统适用于中低温封接,而SnO-ZnO-P2O5和Na2O-CuO-P2O5应用于低温封接仍需解决转变温度大幅浮动、成本高及热膨胀系数等问题。     

Effects of Zn/P ratio on structures and properties of zinc-iron phosphate glasses

Effects of Zn/P ratio on the structures and properties of glasses with the general composition of (80-x)ZnO-20Fe2O3 -xP2O5 (x=40, 45, 50, 55,60) (molar fraction, %) were investigated. Glass structure was measured by infrared absorption spectrum. Glass density (ρ) was measured by the Archimedes method. Coefficients of thermal expansion (α) and characterization temperature were obtained by a dilatometer. Water durability of each glass was estimated from the dissolution rate(DR )in water at 90 C for 24 h. With increasing Zn/P ratio, water durability of zinc-iron phosphate glasses increases dramatically without large increase in the characterization temperature. (80-x)ZnO-20Fe2O3 -xP2O5 glasses with 0.3≤Zn/P≤0.5 are suit for low-to-mid temperature sealing application for substrates with α<8.0×10-6C-1 .