Residual stresses and transformation toughening in MoSi2 composites reinforced with partially stabilized zirconia

The results of study of the effects of yttria stabilization (0–6 mol.%) on the room-temperature fracture behavior and toughening mechanisms in zirconia-reinforced MoSi₂ are presented in this paper. Transformation toughening is shown to occur only in composites reinforced with zirconia particles stabilized with 2 mol.% yttria. However, the fracture toughness levels are comparable in the other composites with yttria levels between 0 and 6 mol.%. Toughening in the other composites is attributed to the combined effects of residual stress, microcrack shielding/anti-shielding and/or crack deflection. A rigorous micromechanics-based model is presented for the estimation of residual stress levels in brittle materials reinforced with phases that can transform during cooling or under stress. The model is applied successfully to the rationalization of the observed fracture and toughening phenomena.     

Reliability assessment of polysilicon MEMS structures under mechanical fatigue loading

This paper examines the current status and methodologies of study of material and system reliability in Microelectromechanical Systems (MEMS). This includes: a review of the current literature in the area of MEMS regarding failure analysis experimental investigations; testing methods and philosophies for material characterization and possible mechanistic analytical solutions for estimating material properties. The paper proposes a reliability framework that encompasses all the available information. This statistical platform will enable the MEMS design engineer to distill all the available information in the literature into a stand-alone semi-empirical material reliability model, and a holistic system-level model for a complete system.     

Ductile-phase toughening and Fatigue-Crack Growth in Nb-Reinforced Molybdenum Disilicide Intermetallic Composites

A study has been made of the role of ductile-phase toughening on the ambient temperature fracture toughness and fatigue-crack propagation behavior of a molybdenum disilicide intermetallicmatrix composite reinforced with 20 vol pct niobium spheres. Using disk-shaped compact DC(T) samples, only moderate improvements (∼24 pct) in fracture toughnessK _lcvalues were found for the composite compared to the unreinforced MoSi₂ matrix material. Moreover, (cyclic) fatigue- crack propagation was seen at stress intensities as low as 75 to 90 pct ofK _Ic, with growth rates displaying a high dependency (∼14) on the applied stress-intensity range. The lack of significant toughening due to the incorporation of ductile Nb particles is associated with an absence of crack/particle interactions. This is attributed to the formation of a weak reaction-layer interface and elastic mismatch stresses at the crack tip between the Nb and MoSi₂, both factors which favor interfacial debonding; moreover, the spherical morphology of Nb phase stabilizes cracking around the particle. Results suggest that increasing the aspect ratio of the distributed Nb rein- forcement phase with attendant interfacial debonding and eliminating possible Nb-phase em- brittlement due to interstitial impurity contamination are critical factors for the successful development of tougher Nb/MoSi₂ structural composites. Formerly with McDonnell Formerly with McDonnell     

An investigation of crack closure and the propagation of semi-elliptical fatigue cracks in Q1N (HY80) pressure vessel steel

The results of an experimental investigation of the effect of crack closure on the propagation of semi-elliptical fatigue cracks are presented. Load-shedding fatigue threshold tests were carried out at stress ratios of 0.2, 0.35, 0.5 and 0.7. Crack closure was measured at the surface and depth positions using backface strain gauges, near-tip gauges, and a clip gauge. Differences between the surface and depth growth behaviour are explained by considerations of the effects of the transition from plane stress conditions at the surface to plane strain conditions at the depth. The effects of stress ratios are attributed largely to differences in the crack opening displacement, which result in asperities coming into contact to induce roughness-induced crack closure.     

An investigation of the effects of mix strength on the fracture and fatigue behavior of concrete mortar

This paper examines the effects of mix compressive strength (30, 35 and 40 MPa) on the fracture initiation toughness, resistance-curve behavior and fatigue crack growth behavior of concrete mortar. The fracture initiation toughness and the resistance-curve behavior are shown to increase with increasing mix strength. The observed resistance-curve behavior is then attributed largely to the effects of ligament bridging, which are predicted using small- and large-scale bridging models. In contrast, the fatigue crack growth resistance is shown to decrease with increasing mix strength. An extended multiparameter framework was used for the modeling of fatigue crack growth. Finally, the implications of the results are discussed for the design of concrete mixtures with attractive combinations of strength, fracture toughness and fatigue crack growth resistance.     

Nano-second UV laser processed micro-grooves on Ti6Al4V for biomedical applications

Laser surface texturing can be used to produce well defined micro-grooves on biomedical materials such as Ti-6Al-4V. Such micro-grooves can be optimized to improve the integration with surrounding tissue. This paper examines the effects of Gaussian shaped beam profiles for nano-second laser processing on the laser micro-groove geometry, topography, and micro-structure of Ti-6Al-4V under atmospheric conditions. Laser and machining parameters such as pulse rate, scan speed, wavelength, groove width and pitch are shown to affect the resulting micro-groove geometries. In contrast to prior micro-groove studies using top-hat beam profiles with ultra-violet (UV) Excimer lasers or large area masking techniques, grooves produced with Nd:YVO₄ exhibit improved roughness parameters and reduced heat-affected zones. Initial processing parameters are established for the fabrication of micro-groove geometries on flat geometries that are relevant to biomedical implants and devices.     

In-vivo study of adhesion and bone growth around implanted laser groove/RGD-functionalized Ti-6Al-4V pins in rabbit femurs

Titanium surfaces were designed, produced, and evaluated for levels of osseointegration into the femurs of rabbits. A total of 36 Ti-6Al-4V pins (15 mm length, 1.64 mm diameter) were prepared into three experimental groups. These were designed to test the effects of osseointegration on laser grooved, RGD coated, and polished control surfaces, as well as combined effects. Circumferential laser grooves were introduced onto pin surfaces (40 μm spacing) using a UV laser (λ = 355 nm). The tripeptide sequence, Arginine-Glycine-Aspartic acid (RGD), was functionalized onto laser grooved surfaces. Of the prepared samples, surface morphology and chemistry were analyzed using scanning electron microscopy (SEM) and Immunoflourescence (IF) spectroscopy, respectively. The experimental pin surfaces were surgically implanted into rabbit femurs. The samples were then harvested and evaluated histologically. Sections of the sample were preserved in a methylmethacralate mold, sliced via a hard microtome, and polished systematically. In the case of the RGD coated and laser grooved surfaces, histological results showed accelerated bone growth into the implant, pull-out tests were also used to compare the adhesion between bone and the titanium pins with/without laser textures and/or RGD coatings.     

Fatigue and fracture behavior of Nb fiber-reinforced MoSi2 composites

Fatigue and fracture mechanisms in Nb fiber-reinforced MoSi₂ composites are elucidated in this article. The effects of fiber diameter on fracture and crack-tip shielding mechanisms are discussed after a review of micromechanical models which are applied to the prediction of residual stress levels, toughening, and microcracking phenomena. Toughening is shown to occur by a combination of crack bridging and crack-tip blunting under monotonic and cyclic loading. However, the observed failure mechanisms are different under monotonic and cyclic loading. Composites with smaller (250-μm) fiber diameters are shown to have better fatigue resistance and lower fracture toughness than composites with larger (750-μm) fiber diameters. The occurrence of slower fatigue crack growth rates in the composites reinforced with smaller diameter Nb fibers is rationalized by assessing the combined effects of fiber spacing and interfacial crack growth on the average crack growth rates within the composites.     

A nano-indentation study on the plasticity length scale effects in LIGA Ni MEMS structures

This paper presents the results of a nano-indentation study of the effects of strain gradient plasticity on the elastic-plastic deformation of LIGA Ni MEMS structures plated from sulfamate baths. Both Berkovich and North Star indenter tips were used in the study to investigate possible effects of residual indentation depth between the micro and nano scales on the hardness of LIGA Ni MEMS structures. A microstructural length scale parameter, l^ = 0.89 m, was determined for LIGA nickel films. This is shown to be consistent with a stretch gradient length scale parameter, l _s, of 0.36 m.