An efficient manufacturing method for I-shaped cross-sectional CFRP beam with arbitrary arrangement of carbon fiber using electro-activated resin molding

Abstract

The I-shaped cross-sectional beam of CFRP (CFRP I-beam) is usually manufactured by the continuous protrusion method. Carbon fibers can only be arranged in the longitudinal direction. The CFRP I-beam with arbitrary arrangement of carbon fiber was manufactured with applying the electro-activated deposition molding method. The carbon fiber fabric was immersed in the deposition solution and energized, epoxy resin precipitated around carbon fiber and impregnated. The resin-impregnated fabric was installed to the mold, and the CFRP I-beam was fabricated. The CFRP I-beam was subjected to three-point bending tests, and the relationship between load-deflection was simulated by finite-element analysis.     

Band Gap Modification of Diamond Photonic Crystals by Changing the Volume Fraction of the Dielectric Lattice

Photonic crystals with a diamond structure of epoxy lattices in which TiO₂-based ceramic particles are dispersed were fabricated by stereolithography. The periodicity of the lattice was designed to reflect electromagnetic waves in the gigahertz range. The volume fraction (β) of the dielectric lattice medium was modified from 14% to 33% by changing the rod diameter of the lattice. The photonic band gap was observed along Γ-L 〈111〉, Γ-X 〈100〉, and Γ-K 〈110〉 directions and the complete photonic band gap was formed at over β= 20%. The width of the forbidden gap increased gradually when the β increased over 14%, and reached 2.4 GHz at β= 33%. These results agreed with the band calculation using the plane wave expansion method.     

Structure and properties of nanocomposites based on poly(butylene succinate) and organically modified montmorillonite

Poly(butylene succinate) and organically modified montmorillonite nanocomposites with there different compositions were prepared via melt blending in a twin‐screw extruder. The structure of the nanocomposites was studied with X‐ray diffraction and transmission electron microscopy, which revealed the formation of intercalated nanocomposites, regardless of the silicate loading. Dynamic mechanical analysis revealed a substantial increase in the storage modulus of the nanocomposites over the entire temperature range investigated. The tensile property measurements showed a relative increase in the stiffness with a simultaneous decrease in the yield strength in comparison with that of neat poly(butylene succinate). The oxygen gas barrier property of neat poly(butylene succinate) improved after nanocomposite preparation with organically modified montmorillonite. The effect of the layered‐silicate loading on the melt‐state linear viscoelastic behavior of the intercalated nanocomposites was also investigated. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 777–785, 2006     

Effect of MgO Addition on the Bondability and Interfacial Reaction between Dielectric and Glass-Ceramics for the Fabrication of Multi-Component Ceramic Substrates

Bondability and interfacial reaction between dielectric and insulator layers have been examined to obtain a basic understanding of bonding mechanisms. Lead-containing complex perovskite was used as a dielectric material. Two kinds of glass-ceramics were used as insulator material; lead borosilicate glass containing Al_2O3 (insulator A) and the same containing Al₂O₃ and M_gO (insulator B). Dielectric and insulator layers did not bond when insulator A was used. When insulator B was used, however, strong bonding was achieved between the two layers by firing the powder compacts at temperatures between 800° and 1000°C. Addition of M_gO to lead borosilicate glass increased the thermal expansion coefficient to that of the dielectric and enhanced the formation of reaction layers, resulting in good bonding. Two reaction layers were identified. The main reaction products were enstatite and bredigite for one layer contacting the dielectric, and enstatite and a compound with the same diffraction pattern as that of faujasite for the other layers contacting insulator B.     

Influence of the nigrosine dye on the thermal behavior of polyamide 66

To reveal the effect of the nigrosine dye, that the addition of the dye lowers the crystallization point (T_c) of molten polyamide resins with substantially no shift in the melting point (T_m), thus suppressing the crystallization enhancement of the crystalline nucleation agents, the characteristics of polyamide 66 (PA‐66) containing nigrosine dye EX (N‐EX) were investigated. Differential scanning calorimetry (DSC) analysis showed that the addition of N‐EX reduced the crystallization rate and T_c of molten PA‐66 with substantially no shift in T_m, and the crystallization enthalpy per unit of weight of PA‐66 was substantially constant. T_c of molten PA‐66 was lowered with an increase in the amount of N‐EX and reached its maximum at 13 wt % N‐EX. Dynamic mechanical analysis showed that the glass‐transition temperature and the secondary glass‐transition temperature increased with an increasing amount of the dye. On the other hand, the DSC and X‐ray diffraction results indicated that no dye molecule was present in the crystal structure of PA‐66. This effect of the nigrosine dye on PA‐66 is in contrast to those of crystalline nucleation agents, plasticizers, and antiplasticizers. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3270–3274, 2006     

Novel CO2 Absorbents Using Lithium-Containing Oxide

We have discovered a series of lithium-containing oxides that immediately react with ambient carbon dioxide (CO₂) up to 700°C. The products react and return reversibly to the oxides at a temperatures higher than about 700°C. The absorption capacity surpasses that of other CO₂ absorbents by a factor of 10. Utilizing these absorbents, the possibility of a CO₂ separation system that operates at around 500°C is proposed. It is generally believed that a CO₂ separation process operable at temperatures higher than 500°C has the special benefit of a small energy penalty. Moreover, the absorption also proceeds at ambient temperature in the atmospheric environment. This property offers the possibility of many other applications, such as air cleaners or cartridges. Therefore, we think these materials have the potential to make a valuable contribution to the realization of CO₂ emission control.     

An architecture framework for an adaptive extensible processor

To improve the performance of embedded processors, an effective technique is collapsing critical computation subgraphs as application-specific instruction set extensions and executing them on custom functional units. The problem with this approach is the immense cost and the long times required to design a new processor for each application. As a solution to this issue, we propose an adaptive extensible processor in which custom instructions (CIs) are generated and added after chip-fabrication. To support this feature, custom functional units are replaced by a reconfigurable matrix of functional units (FUs). A systematic quantitative approach is used for determining the appropriate structure of the reconfigurable functional unit (RFU). We also introduce an integrated framework for generating mappable CIs on the RFU. Using this architecture, performance is improved by up to 1.33, with an average improvement of 1.16, compared to a 4-issue in-order RISC processor. By partitioning the configuration memory, detecting similar/subset CIs and merging small CIs, the size of the configuration memory is reduced by 40%.     

Vapor pressure measurement of zn-fe intermetallic compounds

Most galvanized steel sheets are produced by a continuous galvanizing line. Some of the operations include a subsequent heat treatment termed galvannealing to form intermetallic phases on the surface. These galvanizing reactions are essentially regarded as “making intermetallic compounds” in the Fe-Zn-M system. This makes it important to know the thermodynamic properties of the system for any detailed discussion on the formation of these intermetallics; however, experimental difficulties have limited the number of studies. In the present study, two-phase regions of these intermetallics were examined, and the following two-phase mixtures were prepared at 723 K: Fe(α)+Γ, Γ,+Γ₁, Γ₁+δ ₁+ζ. The double cell-type Knudsen mass spectrometer system was developed and employed, in which two sets of Knudsen cells were installed in the same cell holder. The reference material (pure zinc) was placed in one cell and a sample in the other. The cell holder was rotated to the reference and sample positions to measure zinc vapor effused from two cells by a quadrupole mass spectrometer. Material containing the two phases was placed in a Knudsen-type effusion cell and the mass spectrum studied to evaluate the vapor pressure of zinc. The activity of zinc in the intermetallics was determined by comparing the intensity from pure zinc and that from intermetallics. Results for Fe(α)+Γ were 0.46 to 0.48; for Γ+Γ₁, 0.51 to 0.54; for Γ₁+δ ₁, 0.62 to 0.66; and for δ ₁+ζ, 0.80 to 0.83, between the temperatures of 623 and 698 K.     

研磨加工层对高碳铬轴承钢超长寿命疲劳行为的影响

为了阐明磨石研磨加工层对高碳铬轴承钢JIS SUJ2超长寿命疲劳行为的影响,分别使用经砂纸研磨和电解研磨的砂漏形试样,在室温空气环境下进行旋转弯曲疲劳试验.砂纸研磨试样被除去部分磨石研磨层,电解研磨试样被除去了全部的磨石研磨层.结果表明,两种试样的S-N曲线由位于短寿命区的表面破坏模式和位于长寿命区的内部破坏模式的两条组成,表面破坏模式的S-N曲线受表面粗糙度和表面压缩残余应力的影响.内部破坏模式的S-N曲线不受表面条件的影响,是材料固有的特性.砂纸研磨试样表面破坏模式的疲劳极限最高,是电解研磨试样1.11倍和磨石研磨的1.20倍.表面压缩残余应力对表面破坏模式疲劳极限的影响可以用修正Goodman图表示.还讨论裂纹的萌生和扩展条件,推定超长寿命的疲劳极限.     

Preparation and characterization of nanoporous films derived from alicyclic copolyimides having pendent poly(propyleneglycol) groups

Nanoporous films were prepared with alicyclic copolyimides (coPIs) having polypropylene glycol (PPG) side chains by way of spontaneous phase separation in the film forming process and the subsequent thermal degradation of PPG moieties. PIs having various content (6.5, 11.9, 26.3, 52.7 wt%) and different length (M_w = 1.2 × 10³ and 2.4 × 10³) of PPG side chains were examined in order to clarify the relationship between chemical structure and pore characteristics. Nanopores were formed by heating the coPI films at 200 °C for 9 h under slightly reduced pressure. The size and the number of the pores observed by SEM varied depending on the content and molecular weight of PPG moieties. In many cases, the pore size was larger than those of the reported values for related aromatic copolyimide films. The dielectric constant of the nanoporous films ranged from 2.52 to 3.38.