Effects of forming parameters on temperature in frictional stir incremental sheet forming

Frictional stir Incremental sheet forming (ISF) is a new technology used to fabricate parts of hard-to-form materials without using heating equipment. Thus far, limited information is known about the effects of main forming parameters, except spindle speed of the tool, on the temperature of formed sheet in friction-stir ISF. The effects of six forming parameters, namely, sheet thickness, tool vertical step, tool diameter, spindle speed, feed rate, and wall angle of the formed part, were identified using the design of experiment of orthogonal array, analysis of response tables and graphs, and analysis of variance. Results show that spindle speed, feed rate, sheet thickness, and tool vertical step significantly affect the temperature of the sheet. In addition, the temperature of the sheet is significantly increased by increasing sheet thickness, tool vertical step, and spindle speed but significantly decreased with increasing tool feed rate.

     

A systematic technique for cost-effective CO<Subscript>2</Subscript> emission reduction in process plants

There has been growing interests to reduce the environmental impact caused by greenhouse gas emissions from process plants through various energy conservation strategies. CO₂ emissions are closely linked to energy generation, conversion, transmission and utilisation. Various studies on the design of energy-efficient processes, optimal mix of renewable energy and hybrid power system are driven to reduce reliance on fossil fuel as well as CO₂ emissions reduction. This paper presents a systematic technique in the form of graphical visualisation tool for cost-effective CO₂ emission reduction strategies in industry. The methodology is performed in four steps. The first step involves calculating the energy consumption of a process plant. This is followed by identification of potential strategies to reduce CO₂ emissions using the CO₂ management hierarchy as a guide. In the third step, the development of “Investment” versus “CO₂ Reduction” (ICO₂) plot is constructed to measure the optimal CO₂ emission reductions achieved from the implementation of possible CO₂ reduction strategies. The Systematic Hierarchical Approach for Resilient Process Screening (Wan Alwi and Manan in AIChE J 11:3981–3988, 2006) method is used in the fourth step via substitution or partial implementation of the various CO₂ reduction options in order to meet the cost-effective emission reduction within the desired investment limit or payback period (PP). An illustrative case study on a palm oil refinery plant has been used to demonstrate the implementation of the method in reduction of CO₂ emissions. The developed graphical tool provides an insight-based approach for systematic CO₂ emission reduction in the palm oil refinery considering both heat and power energy sources. Result shows that 31.2 % reduction in CO₂ emissions can be achieved with an investment of USD 38,212 and PP of 10 months based on the present energy prices in Malaysia.     

粉末衍射文件(PDF)的简况与使用

粉末衍射文件(Powder Diffraction File)是国际衍射数据中心(International Centre for Diffraction Data)编辑、发行的纯化合物X射线衍射数据库。该数据库以表格形式向使用者提供化合物分子式,英文名称,晶系,空间群,晶面间距(d—值),相对强度,晶胞参数和Miller指数等内容。它由原来的印刷卡片发行改为目前的CD-ROM电子版本。截止到1999年底PDF-2数据库共收集约11.5万个化合物衍射数据,而且以每年至少增加1000个以上衍射数据的速度不断扩充。本文对其检索软件和物相定性分析方法也作了介绍。     

体外横张预应力技术在混凝土旧桥加固改造中的应用探索

针对目前在役桥梁病害,在分析常规体外预应力技术优、缺点的基础上,提出了应用体外横张预应力技术对旧桥加固改造的新构思,并以调控连续刚构桥运营期中跨跨中下挠为例,进行了论证分析,对其预应力束横向张拉空间和布束方案进行了探索性研究。     

Interferential lithography of 1D thin metallic sinusoidal gratings: Accurate control of the profile for azimuthal angular dependent plasmonic effects and applications

Nonlinear processes involved in the manufacture of nominally sinusoidal surface relief diffraction gratings generated by interference lithography can introduce distortions into the profile of these surfaces. Such distortions may dramatically affect both the specular reflectivity and diffracted efficiencies from such a surface [H. Raether, Phys. Thin Film 9 (1977) 145–261]. We shall consider in particular the case of metallic gratings used to investigate plasmonic effects that can be engineered for bio-sensing applications. To investigate these effects, interference lithography (IL) has been used for the generation of profile controlled sinusoidal plasmonic crystals. IL exposure contrast study has been performed to control the amplitude oscillation and the surface roughness quality. Bi-metallic layer of silver and gold have been systematically deposited with different film thicknesses. A comprehensive numerical model that studies the optical coupling to surface plasmon polaritons on Ag/Au gratings has been undertaken for the simulation of the reflectivity and azimuthal angle dependence [Z. Chen, I.R. Hooper, J.R. Sambles, J. Opt. A: Pure Appl. Opt. 10 (1) (2008) 015007]. This computation illustrates the sensitivity of individual features to specific harmonic components of the surface, for surface plasmon resonances recorded in both the zeroth and higher diffracted orders. The roughness surface control after development and after bi-metallic evaporation strongly contributes to tighten the width of the reflectivity peak. Optimization process has shown that for an Ag (37 nm) and Au (7 nm) metallic bilayer, a semi-amplitude of 20 nm provides the best reflectivity.     

An effective back‐off selection technique for reliable beacon reception in VANETs

In safety‐critical scenarios, reliable reception of beacons transmitted by a subject vehicle is critical to avoid vehicle collision. According to the employed contention window sizes in IEEE 802.11p, beacons are transmitted with a small contention window size. As a result, multiple vehicles contend for the shared channel access by selecting the same back‐off slot. This is a perfect recipe for synchronous collisions wherein reliable beacon delivery cannot be guaranteed for any vehicle. We consider the problem of selecting the back‐off slots from the current contention window to provide reliable delivery of beacons transmitted by a subject vehicle to its neighbors. Given a safety scenario, we propose a Pseudo‐Random Number Generator (PRNG)‐inspired back‐off selection (PBS) technique. The proposed technique works on the hypothesis that synchronous collisions of beacons transmitted by a subject vehicle can be reduced if all its neighbors select different back‐off slots (ie, not the back‐off slot selected by the subject vehicle). The discrete‐event simulations demonstrate that PBS can increase the overall message reception from a subject vehicle, in comparison with the uniform random probability back‐off selection in IEEE 802.11p.     

波动加工轨迹驱动的板料锤击渐进成形时间研究

为深入了解工艺参数对波动加工轨迹驱动的板料锤击渐进成形时间的影响规律,选择工具直径、工具进给速度、垂直层进给量、波长以及振幅等5个工艺参数为因素,以成形阶梯型锥杯时间为指标,进行正交实验,并对实验结果进行极差分析和方差分析。研究结果表明:垂直层进给量对成形时间有显著影响,而其他4个工艺参数的影响不显著;成形时间随工具垂直层进给量、工具进给速度、波长和工具直径的增加而减少,随振幅的增加而增加。研究结果为合理选择工艺参数、减少波动加工轨迹驱动的板料锤击渐进成形时间提供了理论依据。     

Microstructure and Hardness Properties Investigation of Ti and Nb Added FeNiAlCuCrTi x Nb y High Entropy Alloys

Properties of pure metals can be enhanced by alloying with other metallic or non-metallic elements according to the need. However, as multiple alloying elements in an alloy may lead to the formation of many intermetallic compounds with complex microstructures and poor mechanical properties, new types of metallic alloys called high entropy alloys with at least five elements with equimolar ratios were developed. In this study, FeNiAlCuCrTi _x Nb _y (x, y = 0, 0.5, 1.0, 1.5) alloys have been prepared using Ar arc melting technique. Microstructural studies using scanning electron microscope and XRD showed that Ti addition promoted secondary BCC₂ phase whereas, Nb acted as FCC stabilizer. Samples with combined Nb and Ti addition showed FCC₁ and FCC₂ structure with Nb-rich FCC₂ dendritic phase as dominant phase. Though, individual Nb and Ti additions have resulted in increased hardness, combined additions have resulted in highest hardness of 797 HV under 1 kg load.