Failure Analysis and Remedy Procedure for Cracking of Fuel Nozzles in a Gas Turbine

A common failure in a certain type of gas turbine, observed during the first periodic inspection, is radial cracks in the tip plate of gas fuel nozzles. Here, each gas turbine has 18 nozzles. In all nozzles and in all similar units, these cracks of lengths ranging from 1 mm to a maximum of 14.5 mm are observed. As prescribed by the manufacturer, the defective part must be removed and replaced by welding and machining of a new one. But this problem is repeated and observed in the next periodic visits, and in all units. Depending on the number of nozzles in each gas turbine unit and the number of units in total, these repairs are very expensive and time-consuming. In this paper, the failure is analyzed and the causes of the cracks in the nozzles are investigated. Studies show that the main causes of nozzle failure are residual stresses caused by welding and thermal stresses caused by the start-up and shutdown processes. According to results, a solution has been proposed to release these residual and thermal stresses. After the implementation of this method in 1998, no more failure has been reported by the repair team, which proves the effectiveness of this solution. Since this paper has been prepared based on technical reports from the years between 1996 and 1998, the cited references of this paper are these technical reports.     

Effect of sand and clay fouling on the shear strength of railway ballast for different ballast gradations

Ballast contamination by fine materials such as sand and clay in railway track at arid regions is an important issue that causes track instability problems and settlement due to reduction of shear strength of ballast. In this paper, the results of direct shear box test conducted on clean ballast, sand-fouled ballast and clay-fouled ballast for different ballast gradations are reported and discussed. For this purpose, three different fouling amounts according to fouling index are added to clean ballast. Test results show that by increasing the fouling percentage, the ballast shear strength always decreases both for sand and clay fouled ballast. However, the amount of shear strength reduction is low at high normal stresses. Clay contamination has more adverse effect on the shear strength of ballast compared with sand contamination. Also, the results of tests for evaluation of gradation effect on shear strength of fouled ballast which are conducted on various gradations according to American Railway Engineering and Maintenance-of-Way Association, show that the maximum particle size as well as uniformity coefficient affect the shear strength of ballast. Also, an empirical equation is presented to observe the effect of ballast gradation on reduction of shear strength with regard to amount of fouling material and normal stress.     

Oscillatory power number,power density model,and effect of restriction size for a moving-baffle oscillatory baffled column using CFD modelling

Although single-hole oscillatory columns have been studied since the 1990s, to this day there is an absence of appropriate dimensionless groups to express the hydrodynamic conditions and power requirement for the moving-baffle oscillatory baffled column (OBC). This paper uses computational fluid dynamic (CFD) software coupled with moving overset meshing to aid in the derivation of the first dimensionless oscillatory power number for OBCs. In terms of the moving-baffle OBC, this work marks the first time a power density equation has been derived specifically to account for this column's unique hydrodynamic profile. Equations for period-averaged Reynolds number and period-averaged Strouhal numbers were developed to better estimate the fluid intensity within these moving-baffle columns. This work serves as an example of how complex and challenging flow regimes, such as periodically oscillating flow, can be simplified and analyzed to produce appropriate design equations.     

The effect of measurement error on the performance of Mann-Whitney and Signed-Rank nonparametric control charts

Mann-Whitney and Signed-Rank control charts are two well-known nonparametric charts used for controlling the center of the process when the distribution of the process parameter is unknown or nonnormal. Considering the effect of measurement error on the performance of control charts, the mentioned effect with additive model is investigated on Mann-Whitney and Signed-Rank charts. Furthermore, a comparison is made between the two charts and a Shewhart-type $\overline{\mathrm{X}}$ chart (as a parametric one) in the presence of the error. To do so, a simulation program is used and average run length (ARL) of the charts are calculated under three distributions. The results for all three distributions show that the existence of measurement error weakens the performances of both nonparametric charts and larger values of the variance of the error will increase the effect. A numerical example is also discussed to show the effect on the performance of the charts. Multiple measurements is used as a way to decrease the effect of measurement error. Knowing the fact that it requires extra time and money, it can be used in real cases depending on the financial limitations of the user.     

A latency-aware task scheduling algorithm for allocating virtual machines in a cost-effective and time-sensitive fog-cloud architecture

The Journal of Supercomputing - Recently, with the expansion of communications and generated data, the need for processing this high volume of data in minimum time and maximum speed has increased....     

Simulation analysis of producing xylitol from hemicelluloses of pre-hydrolysis liquor

The pre-hydrolysis liquor (PHL) of the kraft-based dissolving pulp production process is currently sent to the recovery boiler and incinerated. However, PHL contains about 5–8% lignocelluloses that can be utilized in the production of value-added chemicals. In this study, a process for producing xylitol from hemicelluloses in PHL is developed. This process involves several acidification, neutralization, adsorption (along with reactivation) and evaporation stages. The mass balance indicates that 533 kg/h xylitol (with 99% purity), 187 kg/h lignin, 806 kg/h basic ferric acetate, and 1600 kg/h gypsum can be produced from 41,670 kg/h PHL. The energy balance shows that the evaporators are the largest consumers of energy, while the reactivation kiln, acidification, neutralization, and precipitation processes generate some heat. Overall, 41% conversion of xylose to xylitol is achieved.     

Cationic lignin polymers as flocculants for municipal wastewater

In this research, two lignin-[2-(methacryloyloxy)ethyl]trimethylammonium chloride (METAC) polymers were generated and assessed for their efficiency in treating municipally produced wastewater. The removals of chemical oxygen demand (COD) and turbidity were 47.5% and 71.2%, respectively, for the singular flocculation system at the dosage of 40–70 mg/L. For the dual coagulation/flocculation system, the polymer with a higher charge density (AM2) achieved higher COD and turbidity removals than the polymer with a lower charge density (AM1). To achieve the same organic removal from the wastewater, the alum use could be reduced from 150 mg/L in the single alum use to 35 mg/L in the dual system when used along with 65 mg/L of AM2. In both systems, lignin-METAC polymers exhibited better performance than the flocculant used at a local wastewater treatment plant. Lignin-METAC polymers could be used as bio-based flocculants for the replacement of petroleum-based flocculants and inorganic coagulants.     

Production of activated carbon coated polystyrene resins under hydrothermal conditions and their use for gold cyanide adsorption

Polystyrene beads were coated with activated carbon under hydrothermal conditions above the glass transition temperature of polystyrene. By precisely controlling the temperature between 140 and 145 °C under vigorous mixing conditions in the presence of an excess of activated carbon, the surface of polystyrene beads were made sufficiently tacky so that finely sized activated carbon particles adhered to their surfaces, producing polystyrene/activated carbon, PS-AC, beads. The usefulness of these beads, as an alternative to pure activated carbon particles, for adsorption of gold cyanide ions under industrial conditions, was also demonstrated experimentally.     

Threshold quantum secret sharing between multiparty and multiparty using Greenberger–Horne–Zeilinger state

We propose a (t, m)?(s, n) threshold quantum secret sharing protocol between multiparty (m members in group 1) and multiparty (n members in group 2) using a sequence of Greenberger–Horne–Zeilinger (GHZ) states, which is useful and efficient when the parties of communication are not all present. In the protocol, Alice prepares a sequence of GHZ states in one of the eight different states and sends the last two particles to the first agent while other members encode their information on the sequence via unitary transformations. Finally the last member in group 2 measures the qubits. It is shown that this scheme is safe.