EXTRUSION AND LUBRICATION FLOWS OF VISCOPLASTIC FLUIDS WITH WALL SLIP

The simplest model flow which approximates the extrusion (shallow screw channels) and lubrication flow is the steady, laminar flow occurring between two infinitely long parallel plates i.e., the generalized plane Couette flow. Here we develop an analytical model of the generalized plane Couette flow of viscoplastic fluids. The deformation and flow behavior of viscoplastic fluids can be realistically represented with the Herschel-Bulkley constitutive equation, which we have utilized as the basis for the development of our analytical model. Furthermore, as also demonstrated here, the deformation behavior of viscoplastic fluids is generally complicated by the presence of wall slip at solid walls, which occurs as a function of the wall shear stress. The wall slip versus the wall shear stress behavior of viscoplastic fluids can be experimentally characterized using viscomelric flows, including steady torsional and capillary flows. Thus determined Navier's wall slip coefficient can then be utilized in modeling of processing flows. In our analytical model of the generalized plane Couette flow of viscoplastic fluids the Navier's wall slip boundary condition was included. This model should be an important engineering tool, which provides design expressions for the extrusion and lubrication flows of viscoplastic fluids, with or without wall slip occurring at the walls. @KEYWORDS:Extrusion, lubrication, flow, viscoplastic, slip.     

Synthesis and mechanical properties of unsaturated polyester based nanocomposites

Two classes of nanocomposites were synthesized using an unsaturated polyester resin as the matrix and sodium montmorillonite as well as an organically modified montmorillonite as the reinforcing agents. X‐ray diffraction pattern of the composites showed that the interlayer spacing of the modified montmorillonite expanded from 1.25 nm to 4.5 nm, indicating intercalation. Glass transition values of these composites increased from 72°C, in the unfilled unsaturated polyester, to 86°C in the composite with 10% organically modified montmorillonite. From Scanning Electron Microscopy, it is seen that the degree of intercalation/exfoliation of the modified montmorillonite is higher than in the unmodified one. The mechanical properties also supported these findings, since in general, the tensile modulus, tensile strength, flexural modulus, flexural strength and impact strength of the composites with modified montmorillonite were higher than the corresponding properties of the composites with unmodified montmorillonite. The tensile modulus, tensile strength, flexural modulus and flexural strength values showed a maximum, whereas the impact strength exhibited a minimum at approximately 3–5 wt% modified montmorillonite content. These results imply that the level of exfoliation may also exhibit a maximum with respect to the modified montmorillonite content. The level of improvement in the mechanical properties was substantial. Adding only 3 wt% organically modified clay improved the flexural modulus of unsaturated polyester by 35%. The tensile modulus of unsaturated polyester was also improved by 17% at 5 wt% of organically modified clay loading.     

Hydrogen production by co-cultures of Clostridium butyricum and Rhodospeudomonas palustris: Optimization of yield using response surface methodology

Both dark and photo-fermentation can be used for biological hydrogen production; either performed separately, in two-stage systems, or in co-culture. A single stage process is less laborious and costly; however, the two types of microorganisms have different nutritional requirements requiring optimization of culture conditions. Here a response surface methodology (RSM) with a Box-Behnken design was used to optimize microorganism ratio and substrate and buffer concentrations, and to evaluate their interactive effects for maximization of hydrogen yield. Clostridium butyricum and Rhodopseudomonas palustris were grown on a potato starch/glucose base medium at 30 °C under continuous illumination (40 W m^?2 light intensity). The highest hydrogen yield, 6.4 ± 1.3 mol H₂/mol glucose, was obtained with a substrate concentration of 15 g/L, buffer concentration of 50 mM, and microorganism ratio of 3. The observed strong interaction between buffer and substrate concentration is most likely due to the need to optimize the pH for co-cultures.     

Melt viscoelasticity of polyethylene terephthalate resins for low density extrusion foaming

The rheological properties of conventional polyethylene terephthalate (PET) resins are not particularly suitable for low density extrusion foaming with physical blowing agents; as a result, chemically modified resins through chain extension/branching reactions are often used. Such resins have overall higher melt viscosity and higher melt strength/melt “elasticity” than unmodified materials. In this work, following a review of the prior art on PET chemical modification, an unmodified and a chemically modified resin were selected and characterized for their melt viscoelastic properties including shear and dynamic complex viscosity over a broad shear rate/frequency range, storage and loss modulus, and die swell. Certain rheological models were found to provide better fits of the entire viscosity curve for the unmodified vs. the modified resin. Foamed extrudates having variable densities (from about 1.2 to 0.2 g/cc), were prepared by carbon dioxide injection in monolayer flat sheet extrusion equipment. Foams with increasingly lower density, below 0.5 g/cc, were obtained by increasing gas pressure only in the case of the chemically modified resin. The effects of variables such as concentration of the physical blowing agent, resin rheology, resin thermal properties and choice of process conditions are related to product characteristics including density, cell size and crystallinity.     

Development of a PVC Waterproofing Sheet

Stabilizer and plasticizer systems were studied for a PVC waterproofing sheet formulation to be processed by calendering. Combinations of stabilizer-lubricant systems that contained (Ba, Cd, Zn), dibasic lead phosphite, epoxidized soybean oil, barium stearate, calcium stearate, and stearic acid were evaluated. Oven aging tests showed that the system that contained 2 phr (Ba, Cd, Zn) stabilizer, 0.5 phr barium stearate, 5 phr epoxidized soybean oil, and 0.25 phr stearic acid was satisfactory. Combinations of diisodecylphthalate (DIIP), tricresyl phosphate (TCP), polybutylene adipate (PBA), and NBR were evaluated as the plasticizer system. Tensile properties in the machine and the transverse directions, cold flex temperature, loss of volatile matter content, and aging properties were studied as functions of the DIIP and PBA contents. A plasticizer system of 35 phr DIIP and 18 phr PBA was found to be satisfactory. The final formulation was processed at industrial scale and the product was characterized for its tensile properties, cold flex temperature, tear resistance, weldability, permeability to water, shrinkage, and its resistance to heat, light, acid, and water.     

The value of immunoglobulin and complement levels in the early diagnosis of neonatal sepsis

Serum IgG, IgG1, G2, G3, G4, IgM, C3c and C4 concentrations were measured in 24 term neonates with sepsis and 17 healthy normal neonates of similar age, sex and weight (control group). The serum IgG, IgG1, G2, G3, G4, IgM, C3c, and C4 levels were similar in the patients with sepsis and the control group (p > 0.05). In the neonates with sepsis, serum IgG, G1, G2, IgM and C4 levels were not significantly different between the 1st and 10th days, while there were significant differences for IgG3, G4 and C3c (p < 0.05). We conclude that the serum levels of IgG, IgG1, G2, G3, G4, IgM, C3c and C4 concentrations are of no value for the early diagnosis of neonatal sepsis.     

Mechanical behavior and dilatation of particulate-filled thermosets in the rubbery state

The stress–strain–dilatational response of glass-bead-filled, amorphous, network polyurethanes was investigated above their glass transition temperature. The mechanical–dilatational behavior was studied as functions of filler content, particle size, crosslink density of the polymer, and the surface treatment of the filler. It was found that the stress–strain properties are strongly affected by separation of the filler from the matrix. Measurements of the vacuole formation and growth processes enabled modeling the stress–strain response as well as understanding the ultimate behavior of the composites. Also, it was found that the dilatational response of the composites can be shifted on a single curve given by the second integral of the Gaussian function.