The influence of MWCNT and hybrid (MWCNT/nanoclay) fillers on performance of EPDM-CIIR blends in nuclear applications: Mechanical,hydrocarbon transport,and gamma-radiation aging characteristics

Blends of EPDM and chlorobutyl (CIIR) rubbers are used in nuclear plants where they have to withstand the combined effect of radiation and hydrocarbon aging. To improve their mechanical properties as well as hydrocarbon and gamma radiation resistance, the blends are reinforced with 0.5, 1, 1.5, and 2 phr of MWCNT. The increase in mechanical properties was highest for 1.5 phr MWCNT with 69% increase in tensile strength. The improvement in properties was correlated to MWCNT dispersion and filler–polymer interactions, which were confirmed by TEM and FTIR analysis. Hydrocarbon transport coefficients decreased on addition of MWCNT. The nanocomposites were exposed to 0.5, 1, and 2 MGy cumulative doses of gamma radiation. Depending on the radiation dose, crosslinking and/or chain scission occurred causes changes in physical properties. MWCNT reinforcement reduced the magnitude of changes in mechanical and transport properties after γ-irradiation. ESR and FTIR spectra provided qualitative information on free radical formation and chemical changes due to γ-rays exposure. To further enhance the properties, hybrid nanocomposites with 1.5 phr MWCNT and varying nanoclay contents (0.5, 1, 1.5, 2, and 5 phr) were prepared. Due to synergism between MWCNT and nanoclay, the hybrid composites had superior properties with hybrid containing 5 phr nanoclay giving 98% increase in tensile strength.     

Density functional theory and machine learning guided search for RE2Si2O7 with targeted coefficient of thermal expansion

Density functional theory (DFT) calculations and machine learning (ML) methods are used to establish a relationship between the crystal structures of rare-earth (RE) disilicates (RE₂Si₂O₇) and their coefficient of thermal expansion (CTE). The DFT total energy data predict the presence of several energetically competing crystal structures, which is rationalized as one of the reasons for observing polymorphism. An ensemble of support vector regression models is trained to rapidly predict the CTE as a function of RE₂Si₂O₇ crystal chemistry. Experiments subsequently validated the structure and CTE predictions for Sm₂Si₂O₇.     

Trivalent chromium removal from tannery effluent using kaolin‐supported bacterial biofilm of Bacillus sp isolated from chromium polluted soil

BACKGROUND: Bacterial strains belonging to the genus Bacillus, isolated from Cr‐ polluted soil (tannery sludge) were employed as consortium for Cr(III) removal from tannery effluents. Kaolin clay, a natural adsorbent, was used as supporting material for bacterial biofilm formation. The use of clay‐supported bacterial biofilm has not previously been employed for the treatment of tannery effluents containing Cr(III) salt. RESULTS: Commercial tannery effluent containing 1000 ppm initial metal ion concentration was treated in stages. The initial Cr(III) concentration of 1000 ppm was brought down to 2 ppm, a permissible level for discharge, after the fourth stage. The bacterial isolates were found to be Bacillus subtilis VITSCCr01 and Bacillus cereus VITSCCr02 by 16s rRNA gene sequencing. Batch assay and confocal laser scanning microscopy results revealed the role of kaolin as a support material in biofilm formation. Best fit was obtained with the Freundlich adsorption isotherm. The mechanism of sorption was confirmed by Fourier transform infrared (FT‐IR) spectroscopy and scanning electron microscopy–energy dispersive X‐ray spectroscopy (SEM‐EDS). CONCLUSION: Cr(III) removal from tannery effluent using low cost adsorbents such as kaolin and bacteria proved to be effective for metal concentrations ?1000 ppm; this is normally not possible using conventional treatment methods. This work has demonstrated feasible sorption of Cr(III), especially during post‐tanning operations. Copyright © 2011 Society of Chemical Industry     

Mechanical behaviour of an austempered ductile iron

Austempering of a ferrite-pearlitic grade of ductile iron was carried out to assess the potential use of the material for crank shaft application reported. A commercial material was austempered at 340°C to realize the properties. The austempered ductile iron gave good strength although the ductility values were lower. The material developed had complete ausferritric structure free of pearlite. The various phase constitution and phase transformation associated with the treatment and during mechanical deformation was examined. Using XRD analysis the volume fraction of the austenite in the matrix was estimated. The various aspects of processing a commercial cast iron during ausetmpering, the phase transformation, microstructural evolution have been examined along with the property of the material. The mechanical behaviour of the material and the scope for further improvement is discussed.     

Hydrogen production from fossil and renewable sources using an oxygen transport membrane

Oxygen transport membranes (OTMs) made of mixed ion-electron conductors can be used to increase the production of hydrogen from fossil and renewable sources. This study describes two methods for producing hydrogen with La_0.7Sr_0.3Cu_0.2Fe_0.8O_3−δ (LSCF7328), an OTM material that is easily prepared, exhibits good mechanical properties, and is stable in severe gas conditions. In tests with thin-film (thickness ≈22 μm) LSCF7328 membranes, hydrogen was produced by flowing simulated product streams from CO₂ gasification of coal on one side of the OTM and steam on the other side. In this method, the so-called coal gas on the oxygen-permeate side drives the removal of oxygen from the other side of the OTM, where hydrogen and oxygen are produced by water splitting. With CO (99.5% purity) flowing on the oxygen-permeate side, the hydrogen production rate was measured to be ≈4.7 cm³/min-cm² at 900 °C, indicating that hydrogen can be produced at a significant rate by using product streams from coal gasification. This process also yields a CO₂-rich product stream that is ready for sequestration. In another test, a tubular LSCF7328 was found to increase the hydrogen production from ethanol reforming by supplying high-purity oxygen from air.     

Fabrication of antiferroelectric PLZT films on metal foils

Fabrication of high-dielectric-strength antiferroelectric (AFE) films on metallic foils is technically important for advanced power electronics. To that end, we have deposited crack-free Pb_0.92La_0.08Zr_0.95Ti_0.05O₃ (PLZT 8/95/5) films on nickel foils by chemical solution deposition. To eliminate the parasitic effect caused by the formation of a low-permittivity interfacial oxide, a conductive buffer layer of lanthanum nickel oxide (LNO) was coated by chemical solution deposition on the nickel foil before the deposition of PLZT. Use of the LNO buffer allowed high-quality film-on-foil capacitors to be processed in air. With the PLZT 8/95/5 deposited on LNO-buffered Ni foils, we observed field- and thermal-induced phase transformations of AFE to ferroelectric (FE). The AFE-to-FE phase transition field, E_AF = 225 kV/cm, and the reverse phase transition field, E_FA = 190 kV/cm, were measured at room temperature on a ≈1.15 μm-thick PLZT 8/95/5 film grown on LNO-buffered Ni foils. The relative permittivities of the AFE and FE states were ≈600 and ≈730, respectively, with dielectric loss ≈0.04 at room temperature. The Curie temperature was ≈210 °C. The thermal-induced transition of AFE-to-FE phase occurred at ≈175 °C. Breakdown field strength of 1.2 MV/cm was measured at room temperature.     

Improvement in Quality and Yield of the Low Alloy Steel Ingot Casting Through Modified Mould Design

The internal quality and yield in 4 ton steel ingot of 40cmd8 grade was studied by comparing its solidification in a square cross-section mould with a slender rectangular cross-section mould, using FEM simulation. The model predicted various solidification aspects like fluid flow, thermal and solidification profiles, mushy zone, local solidification time, porosity and piping for both the molds. The convective flow of the molten metal during solidification showed higher velocity in square ingot than rectangular ingot under similar conditions due to lower surface area to volume ratio that affected the heat transfer in the rectangular ingot. Higher amount of air gap between the ingot and the mould was formed in rectangular ingots. Lower microsegregation as measured in terms of local solidification time was observed in rectangular ingot. Based on microstructure parameters such as thermal gradient and rate of solidification, it was found that the square ingot had more equiaxed zone than rectangular ingot. The rectangular ingot solidified at a faster rate and showed more propensity for core porosity than the square ingot. The ingot yield was improved by 3.6% through mould shape modification from square to rectangular. Model was validated to limited extent by carrying out a typical experiment with square mould.     

Fermentative biohydrogen production: Evaluation of net energy gain

Most dark fermentation (DF) studies had resorted to above-ambient temperatures to maximize hydrogen yield, without due consideration of the net energy gain. In this study, literature data on fermentative hydrogen production from glucose, sucrose, and organic wastes were compiled to evaluate the benefit of higher fermentation temperatures in terms of net energy gain. This evaluation showed that the improvement in hydrogen yield at higher temperatures is not justified as the net energy gain not only declined with increase of temperature, but also was mostly negative when the fermentation temperature exceeded 25 °C. To maximize the net energy gain of DF, the following two options for recovering additional energy from the end products and to determine the optimal fermentation temperature were evaluated: methane production via anaerobic digestion (AD); and direct electricity production via microbial fuel cells (MFC). Based on net energy gain, it is concluded that DF has to be operated at near-ambient temperatures for the net energy gain to be positive; and DF + MFC can result in higher net energy gain at any temperature than DF or DF + AD.     

Traditional Kerala style fish curry in indigenous retort pouch

Fish curry processed in metal cans is popular in the overseas markets. An important limitation with the use of metal cans is the undesirable taste imparted to the products on storage. Flexible pouches are an ideal alternative to metal cans. Extensive work carried out at Central Institute of Fisheries Technology has been able to identify indigenous pouches, which are as good as imported pouches. This has been done after collecting different types of indigenous and imported flexible pouches, analyzing their composition and conducting detailed studies on their physical and food contact application properties. Two indigenous pouches with composition 12 micron polyester/12 micron aluminium foil/87.5 micron cast polypropylene and 12 micron polyester/15 micron aluminium foil/70 micron cast polypropylene have been selected and got made by indigenous laminators and an imported one with configuration 12 micron polyester/15 micron aluminium foil/75 micron cast polypropylene were used for further experiment on processing fish curry. Traditional Kerala style mackerel fish curry was processed in the retort pouches of the above configurations. About 220 g fish curry was packed in each pouch (15.5 cm×7 cm). Process requirements were worked out by measuring heat penetration using thermocouples introduced into the pouches. Fish curry processed to a F₀ value of 8.43 gave an acceptable product with desired texture and sensory characteristics. The physical properties of the pouches studied showed that the indigenous pouches of the above configurations were good enough to give a shelf life of 1 year at room temperature. The curry remained sterile throughout the storage period at ambient temperature (25–30°C) and retained acceptable sensory characteristics.     

Doped oxides of cerium as inorganic colorants

The colour of inorganic colorants is based on metal ions such as cadmium, lead, chromium or cobalt, the majority of which are unfortunately potentially toxic. Thus, there is in a need to introduce alternative metal or metal oxides, which would be environmentally friendly and economically viable as a replacement for potentially toxic inorganic colorants. Rare earth-based colorants offer an additional opportunity for the development of optically pure colours. In this study, a replacement for potentially toxic colorants has been sought through the use of a rare earth metal ion, cerium. Appropriate doping of cerium oxides with molybdenum and iron gives an orange–red colorant. The conditions ideal for optimal colour have been standardised and the resultant colorant characterised through powder X-ray diffraction techniques, particle size measurement, etc. The colorants exhibit good hiding power and tinting strength.