A high-throughput chaotic advection microreactor for preparation of uniform and aggregated barium sulfate nanoparticles

A high-throughput (105.5 g/h) passive four-stage asymmetric oscillating feedback microreactor using chaotic mixing mechanism was developed to prepare aggregated Barium sulfate (BaSO₄) particles of high primary nanoparticle size uniformity. Three-dimensional unsteady simulations showed that chaotic mixing could be induced by three unique secondary flows (i.e., vortex, recirculation, and oscillation), and the fluid oscillation mechanism was examined in detail. Simulations and Villermaux–Dushman experiments indicate that almost complete mixing down to molecular level can be achieved and the prepared BaSO₄ nanoparticles were with narrow primary particle size distribution (PSD) having geometric standard deviation, σ_g, less than 1.43 when the total volumetric flow rate Q_total was larger than 10 ml/min. By selecting Q_total and reactant concentrations, average primary particle size can be controlled from 23 to 109 nm as determined by microscopy. An average size of 26 nm with narrow primary PSD (σ_g = 1.22) could be achieved at Q_total of 160 ml/min.     

行李箱外板浮动整形模设计

介绍了某轿车行李箱外板的翻边侧整形模设计过程,行李箱外板的侧法兰翻边上存在凹包,其翻边方向和凹包成形方向不同,常规需要2道工序分别完成翻边和凹包成形。该模具突破了传统的设计结构,在翻边机构中设置了凹包成形机构,将2个不同方向的成形复合到1道工序中,减少了模具数量,降低了冲压成本和工装成本。     

Influence of thermal runaway in styrene–acrylonitrile bulk copolymerization revealed by computational fluid dynamics modeling

The computational fluid dynamics (CFD) and kinetic-based moment methods coupled approach is adopted to simulate the bulk copolymerization of styrene–acrylonitrile (SAN) in a stirred tank reactor. Numerical simulations are carried out to investigate the impacts of impeller speed, monomer ratio, initiator ratio, and initial reaction temperature on the copolymerization process and product properties. Particularly, the Chaos theory is selected as a criterion for evaluating the occurrence of the thermal runaway. The Flory's and Stockmayer's distributions are employed to calculate chain length distribution and copolymer composition distribution of copolymer. The simulation results highlight that the appearance of thermal runaway can be postponed by properly increasing the rotation speed, decreasing the initiator loadings, initial acrylonitrile contents and initial reactor temperature. Furthermore, significant differences exist in the product properties that predicted by the ideal and non-ideal models, which demonstrates that the temperature heterogeneity plays a crucial role in SAN copolymerization. This study could offer references for the safe operation and design of polymerization processes.     

CFETR水冷陶瓷增殖剂包层模块产氚率实验验证

水冷陶瓷增殖剂（WCCB）包层作为中国聚变工程试验堆（CFETR）候选包层之一，承担着氚增殖、核热提取、屏蔽等重要涉核功能，其中子学设计的可靠性直接影响CFETR氚自持目标的实现。为验证中子学设计工具，即MCNP和FNEDL3.0数据库，在WCCB包层中子学设计中的可靠性，基于研制出的WCCB包层模块，在DT中子环境下开展中子学实验，对以产氚率（TPR）为代表的中子学参数进行了模拟值（C）和实验值（E）对比分析。结果表明，模块中轴线位置处TPR的C/E为0.97?1.08，而模块边缘位置处TPR的C/E为0.65?0.82；模块钛酸锂层边缘区197Au（n，γ）198Au反应率的C/E为0.72?0.90，表明模块边缘区存在非期望的散射中子，导致该区TPR模拟值和实验值偏离较大。     

有机元素检测仪器在石油化工行业的需求和应用现状

本文通过对国内外石油及石化产品分析检测相关标准技术的调研与收集,以及相关检测仪器特点的分析,对目前包括润滑油、汽油、柴油、煤油、石蜡、石化聚合物、原油等样品类型,共计80个样品在现有仪器上进行测试,使用标准方法对样品中碳、氢、氮、硫元素进行检测,获取样品的检测时间、含量结果、仪器条件等参数,为相关仪器检测提供数据基础.     

Nb2O5-doped NiZnCo ferrite ceramics with ultra-high magnetic quality factor and low coercivity for high-frequency electronic devices

This work investigates the influence of niobium pentoxide (Nb₂O₅) as dopant, on the structural, magnetic, and dielectric properties of NiZnCo ferrites. The results showed that Nb₂O₅ was an effective dopant, and the Nb⁵⁺ ions entered the B site to replace Fe³⁺ ions, which altered the electromagnetic properties of the NiZnCo ferrite. In particular, the coercivity (H_c) was 20～24 Oe, and the magnetic quality factor (Q), was more than 200 at x = 0 and x = 0.1 wt%, which is 4～5 times higher than that of NiZn and NiCuZn ferrites. Excellent electromagnetic properties were obtained for 0.1 wt% Nb₂O₅-doped NiZnCo ferrite, i.e., M_s = 88.3 emu/g, H_c =20.4 Oe, ρ = 2.4 × 10⁵ Ω m and Q = 202 @20 MHz. These excellent electromagnetic properties of Nb₂O₅-doped NiZnCo ferrites could be potentially applied to resonators and capacitors at high frequency.     

Preparation of a ternary hybrid of P-g-C3N4@PGS-Ti and its enhancement of the flame retardancy of epoxy resins

A novel ternary hybrid flame retardant named P-g-C₃N₄@PGS-Ti was prepared through step-by-step method. First, titanium dioxide was loaded on PGS to make PGS-Ti (where PGS = palygorskite), and then, PGS-Ti was decorated by phosphor-doped g-C₃N₄ (abbreviated as P-g-C₃N₄) to prepare a ternary flame retardant of P-g-C₃N₄@PGS-Ti. It showed that P-g-C₃N₄@PGS-Ti could efficiently improve the flame retardancy of epoxy resins (EP). The structure and the morphology of P-C₃N₄@PGS-Ti were characterized by Fourier transform infrared spectroscopy, X-ray diffraction, scaanning electron microscopy and hermogravimetric analysis (TGA). The flame retardancy and the burning behavior of 5 wt% P-g-C₃N₄@PGS-Ti composited EP were well investigated through TGA, limiting oxygen index (LOI), cone calorimeter test (CCT) and vertical burning test (UL-94 standard). It was found that the peak heat releasing (pk-HRR) of the EP/P-g-C₃N₄@PGS-Ti composite reduced 36% (from 1459 to 852 kW/m²) with the addition of 5 wt% of P-g-C₃N₄@PGS-Ti flame retardant to the matrix of EP. The combustion residue analysis showed that the EP/P-g-C₃N₄@PGS-Ti composite gained the most continuous and firmest char yield due to the synergistic effect of PGS, TiO₂ and the introducing of P element. The mechanism proved that the combination of gas phase and condensed phase flame-retardant processes were well coordinated to improve the fire retardancy for EP. We tested and studied the mechanical properties of EP/P-g-C₃N₄@PGS-Ti composites. Only 2.4% decreasing of flexural strength and 23.5% decreasing of impact strength in EP/P-g-C₃N₄@PGS-Ti composites compared to pure EP, respectively. But according to the test results of EP/P-g-C₃N₄@PGS-Ti composite material and the control sample in the system, EP/P-g-C₃N₄@PGS-Ti composite material had the highest flexural modulus and impact strength.     

Analysis of the corrosion failure causes of shale gas surface pipelines

A shale gas gathering and transportation pipeline in a good block in Sichuan Province started leaking after less than a year of operation. To investigate the causes of corrosion of the sulfate-reducing bacteria (SRB), optical microscopy, scanning electron microscopy, and X-ray diffraction were used to analyze the corrosion and perforation of the shale gas surface pipeline in conjunction with bacterial corrosion simulation experiments. The results showed that the pipeline material (L360N) conformed to the requirements of the American Petroleum Institute 5 L standard and that extracellular polymeric substances were present in the corrosion pits. The corrosion products mainly included FeCO₃, FeS, CaCO₃, MgCO₃, and Fe mineralization. At 40°C, the uniform corrosion rate of L360N in the simulation experiment was 0.234 mm/a, and the local corrosion rate was 0.458 mm/a. SRB, saprophytes, and iron bacteria were detected in the on-site water medium and corrosion products, indicating that the main causes of shale gas pipeline corrosion are bacterial and CO₂ corrosion.     

N-乙氧基羰基-N,N',N'-三甲基胍高效液相色谱分析方法研究

N-乙氧基羰基-N,N',N'-三甲基胍(简称:三甲基胍)是合成高选择性森林除草剂环嗪酮的主要中间体,国内未见高效液相色谱检测方法的报道,我们采用反相高效液相色谱法对三甲基胍进行了定量分析研究,流动相为:V(水)︰V(乙腈)=90︰10,使用ODSC18为填料的不锈钢柱及具可变波长的紫外检测器.本方法的变异系数为0.19％,标准偏差为0.15,平均回收率为99.56％,经优化后的检测方法简捷、准确,能满足工业化产品定量检测需要.