Rheological and dielectrical characterization of melt mixed polycarbonate-multiwalled carbon nanotube composites

A series of composites of polycarbonate (PC) with 23 different contents of multiwalled carbon nanotubes (MWNT) was produced by melt mixing using the masterbatch dilution method. In dielectric measurements, AC conductivity and complex permittivity data obtained in the frequency range between 10⁻³ and 10⁷ Hz at room temperature indicated the electrical percolation threshold at about 1.0 wt%.

The dynamic mode melt rheological measurements for the same samples at eight temperatures between 170 and 280 °C showed a visible change in the frequency dependence of dynamic moduli and the absolute value of the complex viscosity |η*| particularly at low frequencies. In literature these changes are sometimes related to so called ‘percolation threshold concentration’. Applying this picture to our experimental data we have to assume that the percolation threshold is strongly dependent on the measurement temperature. It changes from about 5 to 0.5 wt% MWNT by increasing the measurement temperature from 170 to 280 °C, respectively. This temperature dependence cannot be explained by a classical liquid-solid transition but may be related to the existence of a combined nanotube-polymer network.     

Stabilization of PCC dispersions prepared directly in the mother-liquid after synthesis through the carbonation of (hydrated) lime

Various CaCO₃-based products are often used in the form of concentrated aqueous dispersions. This study investigates the stabilization of PCC dispersions prepared directly in the mother-liquid after the carbonation of (hydrated) lime through the adsorption of a commercial sodium polyacrylate dispersant. The results demonstrate that the composition of the mother-liquid, particularly the Ca²⁺ activity, profoundly influences virtually all processes pertinent to dispersion stabilization—from the initial charging of the CaCO₃ surface in base PCC dispersions, to the surface charge regulation and dispersion stabilization efficiency of the polyacrylate dispersing agent. Rising prominence of the counterion condensation effects in Ca²⁺ rich solutions limits the conditions conducive to the surface charge regulation through dispersant adsorption to an optimum pH range of about 8-11. Furthermore, dispersion stability analysis, based on the classical DLVO theory of colloid stability, and corroborated by experimental evidence in the form of particle size distribution analyses, also indicates that optimum stability conditions for such PCC dispersions are established with small dispersant doses (0.25-0.5% per dry weight) in the pH range of about 9-11.     

Application of predictive control methods for Radio telescope disk rotation control

Radio telescope (RT) installations are highly valuable assets and during the period of their service life they need regular repair and maintenance to be carried out for delivering satisfactory performance and minimizing downtime. Same down time can be expected during machinery usage. Constant control of telescope rotation angle is done manually using visual inspection of hardware. The accuracy of this procedure is very low, therefore, automation and computer control systems are required. With the growing automation technologies, predictive control can prove to be a better approach than the traditionally applied visual inspection policy and linear control models. In this paper, Irbene Radio telescope RT-16 disk rotation control motors are analysed using control voltage from the converters. Retrieved data from the small DC motor is used for the predictive control approach using two different methods: a neural network trained with Basic Levenberg-Marquardt method and a linear model. A multilayer perceptron network approach is used for prediction of the indicator voltage output which affects the monitoring of the disk rotating angle. Finally, an experimental control system was proposed and installed using National Instruments equipment.     

Differences in cytocompatibility,dynamics of the oxide layers’ formation,and nickel release between superelastic and thermo-activated nickel–titanium archwires

Superelastic (SE) and thermo-activated (TA) nickel–titanium (NiTi) archwires are used in everyday orthodontic practice, based on their acceptable biocompatibility and well-defined shape memory properties. However, the differences in their surface microstructure and cytotoxicity have not been clearly defined, and the standard cytotoxicity tests are too robust to detect small differences in the cytotoxicity of these alloys, all of which can lead to unexpected adverse reactions in some patients. Therefore, we tested the hypothesis that the differences in manufacture and microstructure of commercially available SE and TA archwires may influence their biocompatibility. The archwires were studied as-received and after conditioning for 24 h or 35 days in a cell culture medium under static conditions. All of the tested archwires, including their conditioned medium (CM), were non-cytotoxic for L929 cells, but Rematitan SE (both as received and conditioned) induced the apoptosis of rat thymocytes in a direct contact. In contrast, TruFlex SE and Equire TA increased the proliferation of thymocytes. The cytotoxic effect of Rematitan SE correlated with the higher release of Ni ions in CM, higher concentration of surface Ni and an increased oxygen layer thickness after the conditioning. In conclusion, the apoptosis assay on rat thymocytes, in contrast to the less sensitive standard assay on L929 cells, revealed that Rematitan SE was less cytocompatible compared to other archwires and the effect was most probably associated with a higher exposition of the cells to Ni on the surface of the archwire, due to the formation of unstable oxide layer.     

Modeling of baryte batch grinding in a vibratory disc mill

A discrete population balance approach to model batch grinding is presented and used to simulate baryte grinding in a vibratory disc mill. The grinding kinetics used in the simulation are measured independently with the grinding rate depending on the particle size. A bimodal fragment size distribution of a single breakage event according to the Austin approach is used. The resulting model was solved by numerical integration and the results are discussed concerning accuracy and applicability. The experimental data are compared with the calculated results and show good agreement with the simulations. The breakage distribution is calculated for different particle sizes. This approach avoids the fitting of a large number of parameters to few experimental values, making the model more robust and allowing a wider range of applications, e.g. process optimization.     

Fest‐Flüssig‐Trennung von feindispersen Suspensionen durch Pressfiltration bei pulsierendem Überdruck

The productivity of filtration systems for dewatering of finely dispersed suspensions can be increased by pulsating overpressure. For suspensions of marine organic‐mineral sediments, press filtration processes were investigated under static and pulsating overpressure. The influence of the static pressure component, the pressure amplitude characteristic, the pressure vibration frequency, and the filtration time on the volume of filtrate were determined. Based on Darcy's law, a model of the filtration process under static overpressure was developed. For pulsating overpressure, the mathematical theory of experiment planning and the statistical data analysis method were used.     

Absorption of acrylates and polysilazanes in the far UVC and the VUV regions

A simple but reliable method was developed for the determination of wavelength-dependent absorption coefficients in the vacuum-UV (VUV) spectral range 160 nm < λ < 195 nm.     

Investigations of ductile damage during the process chains of toothed functional components manufactured by sheet-bulk metal forming

Sheet-bulk metal forming processes combine conventional sheet forming processes with bulk forming of sheet semi-finished parts. In these processes the sheets undergo complex forming histories. Due to in- and out-of-plane material flow and large accumulated plastic strains, the conventional failure prediction methods for sheet metal forming such as forming limit curve fall short. As a remedy, damage models can be applied to model damage evolution during those processes. In this study, damage evolution during the production of two different toothed components from DC04 steel is investigated. In both setups, a deep drawn cup is upset to form a circumferential gearing. However, the two final products have different dimensions and forming histories. Due to combined deep drawing and upsetting processes, the material flow on the cup walls is three-dimensional and non-proportional. In this study, the numerical and experimental investigations for those parts are presented and compared. Damage evolution in the process chains is simulated with a Lemaitre damage criterion. Microstructural analysis by scanning electron microscopy is performed in the regions with high mechanical loading. It is observed that the evolution of voids in terms of void volume fraction is strongly dependent on the deformation path. The comparison of simulation results with microstructural data shows that the void volume fraction decreases in the upsetting stage after an initial increase in the drawing stage. Moreover, the concurrent numerical and microstructural analysis provides evidence that the void volume fraction decreases during compression in sheet-bulk metal forming.     

172 nm excimer VUV-triggered photodegradation and micropatterning of aminosilane films

Emission from Xe₂* excimers exhibiting photon energies between 7 and 10 eV can be used to induce strong surface modification effects on polymeric materials in the top 100 nm layer. In order to identify suitable monomers for this VUV-based process, the photodegradation mechanism of different organosilanes of the general structure R-CH₂-Si(OCH₃)₃ was elucidated by quantum chemical calculations. Herein, the photodegradation of 3-aminopropyltrimethoxysilane films by the use of a 172 nm excimer lamp under different irradiation conditions is described and completed by micropatterning experiments. The presence of 1000-5000 ppm oxygen was found to promote the transformation process to an inorganic-like surface. The films obtained were analyzed by X-ray photoelectron spectroscopy, contact angle measurements and fluorescence microscopy after covalent attachment of a fluorescent dye to the remaining amino groups. Complementary, silver staining was used to visualize photopatterning.