Microstructure and mechanical performance examination of 3D printed acrylonitrile butadiene styrene thermoplastic parts

Fused filament fabrication (FFF) is a process where thermoplastic materials are heated to its melting point and then extruded, layer by layer, to create a three dimensional printed part. Printing occurs in a layered manner, which leads to creation of voids (air gaps) in the 3D printed parts. These voids act as centers for crack initiation, propagation and therefore resulting bulk mechanical properties are lower. This paper focuses on microstructural characterization and analysis of fused filament fabricated tensile test coupons made from acrylonitrile butadiene styrene polymer, at various design conditions. Comparable tensile modulus with injection molded specimens was obtained for FFF design condition that is, slice height (0.1778 mm), raster width (0.4064 mm), raster to raster air gap (−0.0015 mm), contour to raster air gap (−0.0508 mm) and raster angle (0°). Scanning electron microscope studies provided an understanding as to why FFF processed specimens yielded lower failure strain and an insight into the presence of intralayer voids in specimens having lower tensile modulus. The study confirmed that though bulk mechanicals were affected by the combined effect of inter, intra and interfacial voids, intravoids had a predominant influence.     

Renewable electricity: a hope for the future

Clean Technologies and Environmental Policy -     

Online monitoring of laser remelting of plasma sprayed coatings to study the effect of cooling rate on residual stress and mechanical properties

This investigation deals with laser remelting of plasma sprayed alumina and chromia coatings. The time-temperature history of the laser remelted zone was recorded using an infrared pyrometer during the remelting operation. Cooling rates, under varying scanning speed, were determined from the time temperature curve. Surface morphology, microstructure, and phases of the laser treated and as-sprayed coatings were characterized using scanning electron microscopy, optical microscopy, X-ray diffraction, respectively. X-ray diffraction was also employed to measure the surface residual stress of the coatings. Inherent features of plasma sprayed coatings like porosity and inter-lamellar boundary were obliterated upon laser remelting. A columnar grain growth perpendicular to the laser scanning direction was observed. The range of roughness of the as-sprayed coatings reduced from 6 to 8?µm to 1–2?µm in the remelted layers. For both coatings, more than 90% reduction in porosity was found upon laser remelting. Surface residual stress of the as-sprayed alumina and chromia coatings was found to be tensile and compressive, respectively. Within the limits of the testing condition the tensile residual stress of the remelted layers increased by up to around 500% in the alumina coatings. In the chromia coating a decrease of compressive stress by up to around 80% was recorded. In the remelted layer the tensile nature of the stress showed a tendency to increase with an increase in the cooling rate. However, the state of stress of the as-sprayed layer, i.e., tensile or compressive, was retained in the remelted layer. The residual stress was found to decrease in the remelted layer with an increase in the degree of overlap of the remelted tracks.     

Characterization and optimization of color attributes chroma (C*) and lightness (L*) in offset lithography halftone print on packaging boards

The outcome of a print in production run plays a crucial role in commercial and packaging printing. In the growing packaging industry, colorfulness and saturated prints with high chroma attract the eye of the consumer. The design and layout of a packaging carton comprise of images that consist of halftones in the print process, which demand attractiveness and visibility using bright colors. In this research, an effort has been made to identify and analyze various parameters involved in offset lithography affecting color attributes of prints. This study also focused on the investigation of the best process conditions that would yield optimum color values through multiresponse factors such as chroma and lightness. A general full-factorial Design of Experiments (DOE) approach was used to evaluate the effect of prepress parameters such as screen ruling and dot shape and press parameters such ink viscosity and paper smoothness. These parameters were then optimized using a customized response surface design. From the experiment, it was observed that viscosity of the ink was a significant factor that majorly controls the color attributes. The surface smoothness of the paperboard was one of the factors influencing the improvement of color reproduction. A smoother surface makes even contact during ink transfer in the offset printing machine and hence reflects color with a higher chroma. The optimum parameters were as follows: 15 Pa s ink viscosity, 0.77 μm paper smoothness, and 200 lines per inch (lpi) screen ruling that resulted in increasing chroma (C*) in the middle and shadow tones in the halftones.     

Parametric Optimization of Complementary Split-Ring Resonator Dimensions for Planar Antenna Size Miniaturization

Wireless Personal Communications -     

All forms of energy are equal,but some forms of energy are more equal than others

Clean Technologies and Environmental Policy -